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Archives
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Date
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Type
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Subject
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Speaker
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Place
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Oct 30th, 2009 |
1/2 day Special Event |
Impact of Packaging Materials and Processes on Device Soft
Error Rates. Co-sponsored by SVC Reliability, Cisco Systems, SVC CMPT.
(Slides
and videos) |
Richard Wong, Dr. Brett Clark, Brendan Dwyer-McNally, Andy
Tseng, Charles Slayman, Jeff Wilkinson |
Cisco Systems, San Jose, CA |
|
Oct 28th, 2009 |
Seminar |
Does Silicon 'Wear Out'?: An OEM's Perspective(Abstract)
(Slides) |
Dr. Craig Hillman, CEO, DFR Solutions |
HP-Cupertino |
|
Sept 30th, 2009 |
Seminar |
Green Reliaiblity (Abstract)
(Slides) |
Mike Silverman of Ops Ala Carte |
HP-Cupertino |
|
May 27th, 2009 |
Seminar |
Life Test Case Study for Heater Cartridge Reliability(Abstract)
(Slides) |
Jim Krepelka |
HP-Cupertino |
|
May 13th, 2009 combined meeting with CPMT
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Special Event
|
Through Silicon Vias (TSVs): Design and Reliability (Abstract)
(Slides)
|
Sergey Savastiouk, Ph.D.
|
Biltmore, 2151 Laurelwood Rd, Santa Clara,
CA 408 346-4620
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May 8, 2009
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Special Event
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Green Reliability (Abstract)
(Slides will be posted to the Ops Ala Carte page and then linked here)
|
Dr. Cheemin Bolinn
Dr. Alan Wood
Bryan Stallard
|
De Anza College, Cupertino,
CA
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March 25, 2009
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Seminar
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Modeling HDD Component
Reliability, Application of Reliability Physics in Predicting Drive
Failures.
(Abstract)(Slides)
|
Alexander Parkhomovsky, PH.D.
|
HP-Cupertino
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Feb 25, 2009
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Seminar
|
Best of RAMS (Abstract)
(Click here for a few pictures from RAMS)
|
Panel, RAMS attendees
|
HP-Cupertino
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Jan 14, 2009
|
Seminar
|
Design for Reliability
in a SemiConductor World
(Abstract)(Slides)
|
Mr. George Denes from Ops A La Carte
|
Applied Materials,
San Jose,
CA
|
|
Oct 29, 2008
|
Seminar
|
Photovoltaic Systems
Reliability (Abstract)(Slides)
|
Dr. Jim Loman
|
HP-Cupertino
|
|
Oct 14, 2008
|
Seminar
|
Soft Errors – No Way To Escape
(Abstract)
|
Dr. Helmut Puchner
|
National Semiconductor
|
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Sept 24, 2008
|
Seminar
|
Solid State
Drive (SSD) Reliability (Abstract)( DFR Slides) (SSD Rel Slides)
|
Dr. John McNulty
|
HP-Cupertino
|
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May 28, 2008
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Seminar
|
Electronic Prognostics (EP). (Abstract)(Slides)
|
Dr. Kenny Gross
|
HP-Cupertino
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April 30, 2008
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Seminar
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Reliability Performance & Measurement of Repairable
Systems. (Abstract)(Slides)
|
Dr. Wendai Wang
|
HP-Cupertino
|
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April 24, 2008
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Seated Lunch
|
CPMT joint session with SCV Rel.
"Sustainable Information Technology Ecosystem: Optimizing
Datacenter Power and Cooling."
(Abstract)
|
Chandrakant Patel
|
Sunnyvale,
CA
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April 9, 2008
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Seated Dinner
|
CPMT joint session with SCV Rel.
"A New Perspective on Electronic Product Reliability: Prognostics
and Health Management."
(Abstract)
|
Prof Michael Pecht
|
Sunnyvale,
CA - see link for details
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Mar 26, 2008
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Seminar
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Leading Indicators: A More Effective Method of
Accelerated Life Testing (Abstract)(Slides)
|
Arthur Zingher
|
HP-Cupertino
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February 27, 2008
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Seminar
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Best of RAMS (Abstract)
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Panel, RAMS attendees
|
HP-Cupertino
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January 23, 2008
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Seminar
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Best of ISTFA (Abstract)
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Panel
|
HP-Cupertino
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October 24, 2007
|
Seminar
|
Formation of a Warranty Chain Management Institute and its
Applicability for Reliability Engineers (Abstract)(Slides)
|
Glen Griffiths, Allison Griffiths
|
HP-Cupertino
|
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September 26, 2007
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Seminar
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Early Reliability Testing (Abstract)
|
Mike Silverman and Arthur Zingher
|
HP-Cupertino
|
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May 30, 2007
|
Seminar
|
Designed Experiments and Reliability (Abstract)
|
Ed Russell
|
HP-Cupertino
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April 25, 2007
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Seminar
|
Mean Time to Data Loss: A Poor Choice for Assessing RAID Reliability
(Abstract)
|
Jon Elerath
|
HP-Cupertino
|
|
March 28, 2007
|
Seminar
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Design Traits of Effective Reliability Programs (Abstract) (Slides)
|
Fred Schenkelberg
|
HP-Cupertino
|
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March 7, 2007
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Seminar
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Best of RAMS (Abstract)
|
Mike, Fred & Panel
|
HP-Cupertino
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Jan. 31, 2007
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Seminar
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Best of ISTFA (Abstract)
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Art & Panel
|
HP-Cupertino
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October 25, 2006
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Seminar
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Trapped by MTBF? (Abstract)
|
Fred Schenkelberg
|
HP-Cupertino
|
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Sept 27, 2006
|
Seminar
|
Lot Acceptance Test: A Viable
Solution for Parts Incoming Inspection (Abstract)
|
Sorin Witzman
|
HP-Cupertino
|
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May 31, 2006
|
Seminar
|
FA benefits, logistics, and limitations(Abstract)
|
Sorin Witzman and Fred
Schenkelberg
|
HP-Cupertino
|
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April 26, 2006
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Seminar
|
Competitive Teardown Analysis(Abstract)
|
Doug Farel
|
HP-Cupertino
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March 29, 2006
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Seminar
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Design for Warranty (DfW) Cost Reduction(Abstract)
|
Doug Farel
|
HP-Cupertino
|
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March 1, 2006
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Seminar
|
Best of RAMS(Abstract)
|
Mike & Fred
|
HP-Cupertino
|
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Jan. 18, 2006
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Seminar
|
Best of ISTFA(Abstract)
|
Art & Panel
|
HP-Cupertino
|
|
Oct. 26, 2005
|
Seminar
|
ESD Qualification Testing Needs to Grow Up (Abstract)
|
Jon Barth
|
HP-Cupertino
|
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Sept. 28, 2005
|
Seminar
|
Built-In Soft Error Resilience for Robust System Design (Abstract)(Slides)
|
Subhasish Mitra
|
HP-Cupertino
|
|
Sept. 14, 2005
|
Seminar
|
Kirkendall Voids in Lead-Free Solder Joints: A Reliability Issue (Abstract)
|
Zequn Mei
|
|
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May 25, 2005
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Seminar
|
Best of ARS (Applied Reliability Symposium) (Abstract)(Slides1)(Slides2)
|
David
Trindade, Mike Silverman, Fred Schenkelberg
|
HP-Cupertino
|
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April 27, 2005
|
Seminar
|
When to use HALT and when to use ALT (Abstract)(Slides)
|
Mike Silverman
|
HP-Cupertino
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March 23, 2005
|
Seminar
|
How cosmic rays cause computer downtime(Abstract)(Slides)
|
Ray Heald
|
HP-Cupertino
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Feb. 23, 2005
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Seminar
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Best of RAMS(Abstract)
|
Panel
|
HP-Cupertino
|
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Jan. 26, 2005
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Seminar
|
Best of ISTFA(Abstract)
|
Panel
|
HP-Cupertino
|
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Oct. 27, 2004
|
Seminar
|
Reliability Horror Stories(Abstract)
|
Jurek Zarzycki
|
HP-Cupertino
|
|
Sept. 29, 2004
|
Seminar
|
Are You Analyzing Reliability Data Correctly? Repairable Vs.
Non-Repairable Systems: There Is a Difference(Abstract)(Slides)
|
David Trindade
|
HP-Cupertino
|
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June 23, 2004
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Seminar
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Design and Analysis of Accelerated Reliability Tests(Abstract)(Slides)
|
Larry George
|
HP-Cupertino
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May 26, 2004
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Seminar
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Cisco's High Level Failure Analysis Process(Abstract)
|
Dennis Pachuki
|
HP-Cupertino
|
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April 28, 2004
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Seminar
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A Reliability Engineer's Use of Warranty Cost Information (Abstract)(Slides)
|
Fred Schenkelberg
|
HP-Cupertino
|
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March 31, 2004
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Seminar
|
Moving from ORT to HASA (Abstract)
|
Mike Silverman
|
HP-Cupertino
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Feb 25, 2004
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Seminar
|
Best of RAMS (Abstract)
|
Panel
|
HP-Cupertino
|
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Jan 28, 2004
|
Seminar
|
Best of ISTFA (Abstract)
|
Panel
|
HP-Cupertino
|
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Oct 29, 2003
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Seminar
|
Power Supply Reliability – an Oxymoron? (Abstract) (Slides)
|
Dave Christiansen and Brooks Leman
|
HP-Cupertino
|
|
Sept 24, 2003
|
Seminar
|
To CRE or not to CRE? (Abstract)
|
Mike Silverman
|
HP-Cupertino
|
|
Aug 27, 2003
|
Seminar
|
How to make a CFO care about Reliability (Abstract) (Slides)
|
Alan Wood
|
HP-Cupertino
|
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Jun 25, 2003
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Seminar
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SoC Defect Testing ( Abstract)
|
Samiha Mourad, Yacoub Elziq
|
HP-Cupertino
|
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May 28, 2003
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Seminar
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Reliability of IC Packaging ( Abstract) ( Slides)
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Joseph Fjelstad
|
HP-Cupertino
|
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Apr 30, 2003
|
Seminar
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Reliability Evolution through Product Lifecycle Phases ( Abstract) ( Slides)
|
Lalit A Patel
|
HP-Cupertino
|
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Mar 26, 2003
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Seminar
|
Server Class Disk Drives: How Reliable are They? ( Abstract) ( Slides)
|
Jon Elerath
|
HP-Cupertino
|
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Feb 26, 2003
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Discussion
|
Best of RAMS ( Abstract)
|
Panel
|
HP-Cupertino
|
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Jan 29, 2003
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Discussion
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Best of ISTFA ( Abstract)
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Panel
|
HP-Cupertino
|
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Jan 28-29, 2003
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2-day Course
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Reliability Concepts and Practices ( Abstract)
|
Mike Silverman
|
HP-Cupertino
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Oct 30, 2002
|
Seminar
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Accelerated Testing as Part of a Traditional Reliability Program
( Abstract)
|
Mike Silverman
|
HP-Cupertino
|
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Sep 25, 2002
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Seminar
|
Accelerated Life Testing in Micro- and Opto-Electronics: Its
Objectives, Role, Attributes, Challenges, Pitfalls, Predictive Models, and
Interaction with Qualification Tests ( Abstract)
|
E Suhir
|
HP-Cupertino
|
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Aug 28, 2002
|
Seminar
|
Real-World Software Reliability Overview (
Abstract)
|
Alan Padula
|
HP-Cupertino
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Jul 31, 2002
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Seminar
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Monitoring IC Degradation Internally ( Abstract)
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Ted Lundquist
|
HP-Cupertino
|

|
Date
|
October
28, 2009
|
|
Topic |
Does Silicon 'Wear Out'?: An OEM's Perspective |
|
Abstract |
As integrated circuits continue to improve their performance
through the reduction of physical dimensions, OEMs are increasingly
concerned with the long-term implications. As stated recently by IEEE
Spectrum,
”The notion that a transistor ages is a new concept for circuit
designers,” … aging has traditionally been the bailiwick of engineers who
guarantee the transistor will operate for 10 years or so…But as transistors
are scaled down further and operated with thinner voltage margins, it’s
becoming harder to make those guarantees… transistor aging is emerging as a
circuit designer’s problem.
Unfortunately, the current industry structure tends to prevent effective
communication and data gathering on this issue, as development activities
are increasingly segmented and markets penalize those organizations that are
open about existing and future reliability concerns.
This talk will review some of these struggles and roadblocks, discuss the
typical OEM approach for handling these issues, and present a new web-based
tool being developed by a consortium of industry and government
organizations that is designed to provide insight to this real risk to
lifetime performance. This tool employs data and formulae from semiconductor
materials, circuit fundamentals, transistor behavior, circuit design and
fabrication processes to calculate not only a failure rate, but give
confidence intervals and produce a lifetime curve based on steady state and
wearout behavior. |
|
Speaker |
Dr. Craig Hillman, CEO, DFR Solutions |
|
|
Top |
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Date
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September 30, 2009
|
|
Topic |
Green Reliability |
|
Abstract |
Today, the topic of Green is discussed more and more. Every day we hear about companies "going green".
But what does this really mean?
In fact, "Going Green" has many implications, from the materials being used to the type of energy being used
and the quantity being consumed. And each aspect of "Going Green" has reliability implications. In fact, anytime we change
material properties or design concepts, there are inherent reliability risks that need to be addressed. Here is a partial list of
the high tech industries involved in the movement:
○ Solar
○ Water Purification
○ Wind
○ Telecommunications
○ Battery
○ Green Cooling
○ Nuclear
○ Server Farms
○ Electric/Gas Meters
○ Electric Vehicles
○ Generators (methane)
○ Fuel Cell
Reliability is going to play an important role for all of these industries because these industries are trying to take the place of an
incumbent – must be as good or better:
○ Higher Reliability Demands
○ Higher Availability Demands
○ Higher Warranty Requirements
○ New Materials/New Risks
○ Pressure on reducing power
|
|
Speaker |
Mike Silverman is an experienced leader in reliability
improvement through analysis and testing. He has also led numerous quality
system development programs. He has 22 years of reliability and quality
experience, the majority in start-up companies. Mike is also an expert in
accelerated reliability techniques, including HALT and HASS. He set up and
ran an accelerated reliability test lab for 5 years, testing over 300
products for 100 companies in 40 different industries. Mike is founder and
managing partner at Ops A La Carte, a Professional Business Operations Company
that offers a broad array of expert services in support of new product
development and production initiatives. Through Ops A La Carte, Mike has
had extensive experience as a consultant to high-tech companies, and has
consulted for over 100 companies including Cisco, Ciena, Siemens, Intuitive
Surgical, Abbott Labs, and Applied Materials. He has consulted in a variety
of different industries including telecommunications, networking, medical,
semiconductor, semiconductor equipment, consumer electronics, and defense
electronics. Mike has authored and published 7 papers on reliability
techniques and has presented these around the world including China, Germany,
and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering
from the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society.
|
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Top
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Date
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May
27, 2009
|
|
Topic
|
Life Test
Case Study for Heater Cartridge Reliability.
|
|
Abstract
|
Often technical innovations come at a price. The constraints
of time to market, physical size, and cost can leave designers faced with
components at or beyond their specified limits. This presentation deals with
just such a case, a wire wound NiChrome heater cartridge being operated
beyond its thermal limit.
Early tests found that the heater cartridge could be run at
over-temperature conditions for extended periods. However since the
manufacturer’s published thermal limit lined up well with comparable
products from competitors, the design team took this issue very seriously.
Alternate technologies were evaluated but rejected as not meeting some or
all of the size, cost, and time to market constraints. The Reliability
Engineering group was asked to assist by setting up a life test.
Deliverable #1: At the end of the test, the reliability goal should have
associated confidence estimates spanning an 18 month normal use period.
Deliverable #2: At the end of the test, the failure modes and mechanisms
should be ranked in Pareto order according to their frequency.
The life test investigation faced two significant constraints. First it
needed to be completed in 5 months. Second there was only enough hardware to
construct two dedicated test platforms. |
|
Speaker
|
Jim Krepelka is part of the Life Science and Chemical
Analysis Division at the Santa Clara Site of Agilent Technologies. For the
last 9 years, he has coordinated both reliability test and environmental
test activities for diverse products such as mass spectrometers, genetic
array scanners, and laboratory robotics. Prior to his Reliability
Engineering role, he spent 6 years in R&D for mass spectroscopy at the
Chemical Analysis Solutions Division of Hewlett Packard. Prior to his R&D
role, he spent 5 years in Manufacturing Engineering for spectrophotometry
and bio-reagent products at the Scientific Instruments Division of Hewlett
Packard. He received his BSEE degree from San Jose State University and a BS
in Aviation Management from the University of Southern Illinois. He is a
senior member of the ASQ and is an ASQ Certified Reliability Engineer (CRE). |
|
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Top
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Date
|
May
13, 2009
|
|
Topic
|
Through Silicon Vias (TSVs): Design and Reliability
|
|
Abstract
|
Thinned wafers with through-silicon isolated metal vias (TSVs)
open a valuable new design opportunity for both IC and package engineers.
Through-silicon metal connectivity enables electrical and thermal
performance advantages, back-side connectivity for two-sided semiconductor
wafer and chip-level testing, as well as vertical interconnections for 3D
IC stacking and micro- and opto-electronics.
The benefit of IC vertical interconnects such as TSVs has been presented in
many papers. The term TSV was introduced by the presenter in 1996 and
published in 2000. However, the physical design and reliability issues
associated with copper through-silicon vias have not been fully resolved.
The following problems present process challenges: metal voiding during
filling, uniform via wall material deposition, and active IC surface
connectivity to name a few.
Copper vias fabricated in a silicon wafer impose, at high temperatures,
tensile stresses in silicon. The situation might be aggravated by the
stress fields due to numerous vias and, if the vias are placed too close to
each other, the thermally induced stresses might lead to cracking of the
silicon wafer. In addition, the vias experience compressive 'hoop'
stresses. These stresses could lead to the via buckling.
The presentation will address other design and reliability issues.
|
|
Speaker
|
Sergey Savastiouk, Ph.D. is the founder and CEO of ALLVIA, Inc.,
the first TSV foundry. He received his Ph.D. in EE from Moscow University
and began his career as a Professor at Santa Clara University
in 1993. After completing his MBA program in 1997, he founded Tru-Si
Technologies, Inc., which pioneered ultra-thin (50um) wafer packaging
equipment and through-silicon vias applications. Atmospheric Downstream
Plasma (ADP) systems and NoTouch handling solutions have been used in
production of smart cards and ultra-thin packages. In 1996, in the business
plan for Tru-Si Technologies, he introduced the term "Through Silicon
Vias (TSV)" which is now widely used in semiconductor and MEMS
industries. He also published the term "TSV" in Solid State
Magazine in January 2000. In 2004, he founded ALLVIA, Inc., a
through-silicon via (TSV) specialty foundry, which has been commercializing
its TSV capabilities for semiconductor, RF and MEMS industries. Dr.
Savastiouk has authored numerous articles and received patents on TSV
processes, equipment and applications. |
|
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Top
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Date
|
May 8, 2009
|
|
Topic
|
Green Reliability Event
|
|
Abstract
|
Today, the topic
of Green is discussed more and more. Every day we hear about companies
"going green". But what does this really mean?
In fact, "Going Green" has many implications,
from the materials being used to the type of energy being used and the
quantity being consumed. And each aspect of "Going Green" has
reliability implications. In fact, any time we change material properties
or design concepts, there are inherent reliability risks that need to be
addressed.
|
|
Speaker and Abstract
|
Dr. Cheemin BoLinn, Peritus Partners: Getting
the Bang - Green Agile Solutions Designed for Eco- Environmental Impact!
As significant investments in green technology continue, there
are immense opportunities to demonstrate leadership in designing reliable
green technologies and products. These green solutions can fulfill the need
for increased power with a smaller or net zero carbon footprint.
However, robust reliability and maintenance practices will
need to continue to be rapidly deployed. This focus will be required
throughout the product life cycle of these green solutions, from concept
design to prototype to manufacturing and throughout the ecosystem including
supply chain and disposal. Even the traditional perspective of a data
center has already given way to a broader ecosystem view that focuses on
designing reliable energy efficiency not only within, but also among the
data center, utilities, facilities, and surrounding environments. To
receive optimal benefits, the "best practice" tools and processes
utilized in other industries plus new agile innovations will be required
for this new clean tech industry. These innovative solutions will be the
bellwether that demonstrates new energy efficiency measures will not cost
reduced reliability.
Green solutions, proactively designed from concept stage, with
the fundamental precept of reliability and energy conservation and reuse,
have a strong business value proposition. Green reliability drives
increased profits which can be a new funding source for increased R&D
to fuel continuous improvement, critical for sustainable product
development. Green reliable solutions have a compelling value proposition
not only for the environment but for the profitable growth of businesses.
This session will examine:
1) Trends and directions in
the clean tech industry for green, reliable solutions
2) Hotbed investment areas
3) Ecosystem view of energy efficiency
4) Business and environmental impact of green reliability and efficiencies
5) Value proposition for green "carbon neutral" technical designs
6) "Greening" as an economic growth driver and implications for
marketing
|
|
Speaker and Abstract
|
Alan Wood, Sun MIcrosystems: The
End of Redundancy - alternative methods for achieving high reliability
Minimizing power consumption has become a very important topic
in the design of components, computers, and data centers. Industry analysts
predict that, within the next few years, the cost of power will surpass the
cost of compute equipment in the data center. Dependability research has
not traditionally considered the cost or availability of power to implement
the proposed techniques. If redundant equipment was needed for
fault-tolerance, it was blithely assumed that the power and other
facilities overhead was negligible. That assumption is no longer valid, and
dependability research and practice needs to change accordingly.
Many classical fault-tolerance techniques, such as voting,
assume redundant compute resources. Having redundant hardware to derive duplicate
results minimizes single point failures but is unlikely to be popular in a
power-constrained data center. As an example, the IBM Z-series
microprocessor has moved from duplication to error checking and sparing to
save power. This type of dependability design shift is likely to
accelerate. Active redundancy will not be affordable in many data centers.
Even passive redundancy may be questioned because it takes space, and space
usually equates to power, especially if the "sleep" mode for the
passive components does not do a better job controlling leakage current.
At the chip level, the drive to lower voltages and power along
with other factors will make logic more vulnerable to soft errors. Thus,
the error rate is likely to increase as the redundancy decreases, making
dependable computing a greater challenge. Techniques that detect/correct
errors with minimal power consumption, such as information
redundancy and self-checking logic together with some form of retry
mechanism, will be favored. Power impact analyses of the proposed
dependability technique may be come more important than the traditional
analyses of the performance and chip area impact.
At the server level, it will be important to find different
architectures and software approaches for dependability in the absence of
hardware redundancy. It may be possible to consider trading recovery time
for power. As flash memory is used as a partial DRAM replacement in some
applications, it may be possible to consider storing checkpoints or other
data in flash memory to improve dependability. More than ever,
dependability research and practice will need to focus on the entire system
to devise methods that do not require additional power.
At the data center level, operations may impact dependability.
Equipment may be turned off to save power, causing more power and
temperature cycling. Equipment with a sleep mode that uses minimal power
but can quickly be activated when new tasks arrive will be valuable.
Functions such as automatically throttling power when not needed and
providing real-time information
on power utilization will also be popular. Data center cooling may actually
improve as power-saving features such as hot-aisle containment that reduce
hot spots are implemented.
The dependability community is faced with the challenge of
using less power while maintaining the same levels of dependability.
Existing assumptions need to be altered, and new research is needed.
|
|
Speaker and Abstract
|
Bryan
Stallard, Ops A La Carte: EDA
Usage in Reliability Aspects of Green Technology
The use of Electronic Design Automation (EDA) in GREEN
situations, specifically in lowering energy consumption, is a natural
extension of long-existing usage in two related contexts: thermal
management in complex systems, and portable-device battery-limited usage.
For years semiconductor companies, and their EDA suppliers, have battled
power dissipation issues, driven by the twin facts that MOS ICs burn power
proportional to clock frequencies (ignoring minimal idling currents), and that
as majority-carrier devices, the MOSFET elements have channel resistances
that increase with the absolute temperature, ultimately increasing RC time
constants until they limit both raw speed and race-condition margins.
At board levels, the issue bifurcates between commercial
usages, where convective cooling is dominant, and military/aerospace use
where conductive cooling is primary. Both high-altitude and space
applications essentially discount convection completely. In neither
group is there any appreciation of excessive power dissipation.
In portable devices, the ability to use a product without
continuous recharging has long been a primary selling point for premium
offerors, and a source of irritation for generic knock-off users. So,
mobile devices are already biased (sic) toward energy efficiency.
Three topics are worth considering, or revisiting, in a GREEN light:
1) Conversion of existing circuitry to emphasize or improve
energy-consumption performance;
2) Modification of production designs to meet RoHS or other material
issues;
3) Development of ongoing engineering practices to institute or upgrade
Green features to a level parallel with established customer
"-ility" expectations (reliability, quality, availability,
maintainability).
|
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|
Top
|
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Date
|
Mar 25, 2009
|
|
Topic
|
Modeling HDD Component Reliability, Application of
Reliability Physics in Predicting Drive Failures.
|
|
Abstract
|
Significant cost savings in high volume product
development and manufacturing were achieved by addressing reliability
design flaws early in the stage gate process. Critical Path Analysis (CPA),
Failure Mode and effects Analysis (FMEA), and Fault Tree Analysis were
effectively used to identify critical design flaws at early stages of
spindle motor product development and demonstration. Understanding of
physics of failure and performance characteristics of the product was used
to develop a number of predictive reliability models and highly accelerated
engineering stress tests. The models
were developed from the first principles as well from the design of
experiment(DOE) approaches. They were used to evaluate design feasibility
and to provide an early feedback to the design engineers. The tests were
implemented for design validation at prototype build stages as well as for
the continuous identification of process excursions at the factories in
ongoing reliability tests (ORT). This approach led to a significant decrease
in the customer product integration defect part per million (DPPM) and
annualized failure rate (AFR) in the field as well as in the significant
design and manufacturing cost reduction.
|
|
Speaker
|
Alexander Parkhomovsky is managing
the Reliability Engineering and Materials Science group at Seagate
Technology Motor Design Division. He has been with Seagate in increasing
responsibility roles for 6 years. Alexander Parkhomovsky developed and
implemented a number of disruptive cost saving design for reliability
solutions and reliability tests at Seagate Technology and Seagate volume
suppliers worldwide. Dr. Parkhomovsky’s areas of expertise include
Reliability Management, Design for Reliability and Reliability Physics.
Prior to him joining Seagate,
Alexander Parkhomovsky worked at Applied Materials where he developed
advanced process control solutions for thin solid film processes. Alexander
Parkhomovsky authored and coauthored numerous scientific publications. He
is a co-inventor on 3 U.S. Patents. Dr. Parkhomovsky received his Ph.D.
degree in Materials Science and Engineering from the University
of Minnesota and his B.S. and M.S.
in Chemical Engineering degrees from the D. Mendeleyev University of
Chemical Technology, Moscow,
Russia.
Alexander’s contact address is alexander.parkhomovsky@seagate.com
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Top
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Date
|
Feb 25, 2009
|
|
Topic
|
Best of RAMS
|
|
Abstract
|
The 55th Annual
Reliability and Maintainability Symposium (RAMS). Held in Fort Worth, Texas
on January 26-29, 2009. For those of
you who can not attend the symposium, we will bring the highlights to
you. These are best papers presented
during the 4 day RAMS event. The theme of this year’s RAMS was “Reliability
as a Competitive Advantage – From Theory to Practice”. Information on RAMS
is available on the web at http://www.rams.org/. The panel is being
organized by Mike Silverman and Fred Schenkelberg. If you are interested in helping select
papers, being on the panel, leading a discussion, or contributing in
another way, please e-mail us at reliability@ieee.org.
|
|
Speaker
|
Mike Silverman
from Ops Ala Carte will lead the panel discussion.
Mike Silverman is an experienced leader in reliability
improvement through analysis and testing. He has also led numerous quality
system development programs. He has 22 years of reliability and quality
experience, the majority in start-up companies. Mike is also an expert in
accelerated reliability techniques, including HALT and HASS. He set up and
ran an accelerated reliability test lab for 5 years, testing over 300
products for 100 companies in 40 different industries. Mike is founder and
managing partner at Ops A La Carte, a Professional Business Operations Company
that offers a broad array of expert services in support of new product
development and production initiatives. Through Ops A La Carte, Mike has
had extensive experience as a consultant to high-tech companies, and has
consulted for over 100 companies including Cisco, Ciena, Siemens, Intuitive
Surgical, Abbott Labs, and Applied Materials. He has consulted in a variety
of different industries including telecommunications, networking, medical,
semiconductor, semiconductor equipment, consumer electronics, and defense
electronics. Mike has authored and published 7 papers on reliability
techniques and has presented these around the world including China, Germany,
and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering
from the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society.
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Top
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|
Date
|
Jan 14, 2009
|
|
Topic
|
Design for Reliability in the Semiconductor World
|
|
Abstract
|
One of the hottest phrases in reliability today is
"Design for Reliability".
Very few people really understand what this means and even fewer
understand how to apply at the semiconductor component level.
In this presentation, I will address this issue by revealing the basic
building blocks of a DfR program for semiconductors. This does
not just apply to semiconductor companies, but also applies to any
company that is using custom chips and must manage their suppliers.
As with every other type of product, semiconductors require a carefully
laid out reliability plan that addresses each phase of the product
life cycle. When we do this, we can then integrate this process
into the development process to have a very cohesive reliability
program. Below, we have described the reliability life cycle process
for semiconductor products. As with other types of Design for
Reliability programs, we must address this as a phased approach:
In the Development Phase, we use concepts such as
Built-In Reliability (BIR), Design for Reliability (DfR), and Design for
Testability (DfT). Each of these areas will be covered in this
presentation.
|
|
Speaker
|
Mr.
George Denes from Ops A La Carte
Mr.
Denes is an associate consultant with Ops A La Carte.
George has over 30 years of semiconductor industry experience
as a reliability and product engineer. He worked with memory
products, ASIC, analog, digital and mixed signal circuits. He
was very involved with CMOS RF products as well. He is a hands-on
engineer, who qualified and released to manufacturing many
IC products. He worked at Intel, Motorola, National Semiconductor,
Signetics/Phillips, Teradyne, and at small start-up companies
(Plus Logic, Chip Express, Amalfi Semi). George designed all required
reliability testing hardware (burn-in boards, etc.) and planned and
directed all reliability qualification tests, as well as product
characterization and volume production testing. He directed all
failure analysis of IC devices with Test Engineering and FA laboratories.
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Top
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Date
|
Oct 29, 2008
|
|
Topic
|
Photovoltaic Systems Reliability
|
|
Abstract
|
Solar Energy is the ultimate clean energy source.
However, solar energy is still more expensive than other means of energy production.
Residential and commercial systems must be highly reliable, have low
maintenance costs, and last a long time, for there to be effective payback.
The talk will discuss the techniques used to ensure these goals are met.
|
|
Speaker
|
Jim
Loman is the Department Manager for Design Reliability at Space Systems /
Loral in Palo Alto.
In this capacity, he manages Reliability Engineering, Parts Engineering,
Product Development Quality and Software Quality. Prior to this, he worked
for GE for over 20 years, in various positions including the manager of the
Electronics Reliability and Quality Program at the GE Research Lab, and as
the Technology Leader for Solar at GE Energy. He holds a Ph.D in Physics.
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Top
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|
Date
|
Oct 14, 2008
|
|
Topic
|
Soft Errors – No Way To
Escape
|
|
Abstract
|
Soft Errors gained a lot of attention since
the mid 90's when
contaminated packaging material caused massive device failures.
Since then a lot of improvements have mitigated most of the alpha
particle related soft errors. Due to the continuous technology
scaling, however, comic rays induced soft errors have gained
significantly and are nowadays the major threat to modern
semiconductor devices. Most vulnerable are SRAM devices since
they operate at high speed and relatively low storage node
charges. We will present the fundamentals of soft errors, their
sources in common semiconductors as well as the different available
mitigation techniques.
Every attendee will receive a free copy of
"Soft Errors - History,
Trends and Challenges" published by J.Ziegler and H.Puchner.
|
|
Speaker
|
HELMUT PUCHNER received his Ph.D. degree
from the Technical University
of Vienna, Austria, in Electrical Engineering in 1996. His Ph.D. thesis
adviser was Siegfried Selberherr the world-famous scholar and MINIMOS
inventer. He joined LSI Logic in Santa
Clara in 1997 as TCAD device
development engineer. In 2002 he joined Cypress Semiconductor, where he
is currently Device Director responsible for transistor development, TCAD,
device reliability and ESD. His research interests include soft error
mitigation and power transistors including their reliability aspects.
He has published more than 80 conference/journal articles and hold 18 US
patents.
He is a Sr IEEE Member and is currently
serving on the program committees
of IEDM (MT - memory technology)and IRPS (soft errors).
Speaker Contact: Manuj Rathor
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Top
|
|
Date
|
Sept 24, 2008
|
|
Topic
|
Solid State
Drive (SSD) Reliability
|
|
Abstract
|
This presentation will address
three critical areas of solid state drive (SSD) reliability: (i)
single- and multi-event upsets; (ii) the influence of decreasing dimensions
on the critical failure mechanisms of integrated circuits; and (iii) high
density packaging and solder joint stability. Event upsets will be
addressed through review of existing industry data and identification of
trends indicating potential risks in correcting these events.
Emerging research data and models will be presented covering the dominant
integrated circuit failure mechanisms (time-dependent dielectric breakdown,
hot carrier injection, negative bias temperature inversion,
electro-migration, and soft errors due to alpha particle-induced damage),
illustrating the sensitivity of each mechanism to feature dimensions and
evidence that the current industry approach to predicting failure rate and
time to failure may be inadequate. Lastly, analysis of failure
mechanisms for advanced packaging solutions (stacked die, silicon vias,
emerging solder joint geometries & materials, and others) will be
discussed, based on an understanding of interconnect degradation behavior
and how the mechanical and material properties of high density packaging is
limiting useful lifetime.
|
|
Speaker
|
John
has 20 years of experience in reliability physics and materials
characterization, covering a range of applications including biomedical
devices, structural composites, microelectronics, and
opto-electronics. He has been consulting with DfR Solutions for over
a year, and manages projects & business development for their clients
on the West Coast and throughout the Pacific Rim.
He received his Ph.D. in Materials Engineering and performed post-doctoral
work at UC Santa Barbara, and his B.S. in Materials Science &
Engineering from UC Berkeley.
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Top
|
|
Date
|
May 28, 2008
|
|
Topic
|
Electronic Prognostics (EP)
|
|
Abstract
|
In today's world of eCommerce, down time for enterprise servers in business-critical
datacenters costs millions of dollars per hour. The System Dynamics, Characterization and
Control group at Sun Microsystems has pioneered new proactive fault monitoring innovations
for enhancing the reliability, availability, and serviceability of computer servers. The key
enabler for Electronic Prognostics is a patented continuous system telemetry harness (CSTH),
implemented in software, which collects time series signals relating to the health of
dynamically executing servers and their components, network interconnects, and peripherals.
These time series provide quantitative metrics associated with physical variables (distributed
temperatures, voltages, and currents throughout the system), performance variables (loads,
throughputs, queue lengths, etc.), and various quality-of-service (QOS) metrics. The CSTH
signals are continuously archived to an offline circular file (i.e. the "Black Box Flight
Recorder"), and are also processed in real time using advanced pattern recognition for proactive
anomaly detection. The pattern recognition provides sensitive early detection of a variety of
mechanisms that are known to cause downtime in enterprise datacenters, including:
Environmental issues (thermal anomalies, air-flow restrictions, degraded fan motors);
Software aging phenomena (memory leaks, resource contention);
Degraded/failed sensors;
Degradation of power supplies, capacitors, and interconnects;
and "inferential sensing" capability
(wherein a failed sensor is replaced with a highly accurate analytical estimate).
Sun
Microsystems' CSTH coupled with advanced pattern recognition techniques
adapted from
the
commercial nuclear and aerospace industries are helping to increase
component reliability
margins,
system availability goals, and optimal energy utilization for enterprise
computing
datacenters.
|
|
Speaker
|
Kenny Gross received his Ph.D. in nuclear engineering
from the U.
of Cincinnati in
1977. Kenny
is a Distinguished Engineer for Sun Microsystems and is
team leader for the System Dynamics
Characterization and Control team in Sun's Physical
Sciences Research Center in San
Diego.
Kenny specializes in advanced pattern recognition,
continuous system telemetry, and dynamical
system characterization for improving the reliability,
availability, and serviceability of
enterprise computing systems. Kenny has 194 US patents issued and pending,
168 scientific
publications, and was awarded a 1998 R&D 100 Award
for one of the top 100 technological
innovations of that year, for an advanced statistical
pattern recognition technique (MSET) that
was originally developed for nuclear and aerospace
applications and is now being used for a
variety of applications to improve quality,
availability, and energy efficiency for enterprise
computer servers.
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|
Top
|
|
Date
|
April 30, 2008
|
|
Topic |
Reliability Performance & Measurement of Repairable Systems.
|
|
Abstract |
Many multi-component systems such as
automobile, computer servers, production & industrial equipment, appliance,
engines, and power systems are generally repairable in service. It is also
known that reliability performance metrics and analysis methodologies for
non-repairable systems versus repairable systems are quite different. You
would be surprised that the reliability theory for repairable systems is so
underutilized. Most reliability engineering practices for repairable systems
were directly adopted from methodologies for non-repairable systems, which
are “well” developed. Many assumptions are commonly used, consciously or
unconsciously, in engineering practices such as exponential distribution for
the “time between failures” (TBF) and even for the “time to restore” (TTR).
Traditional reliability theory (which
primarily applies to non-repairable systems) is built upon the fundamental
(random) variable of the time to failure (TTF). The TTF distribution defines
all reliability metrics mathematically and practically. Similarly should the
behavior of both time between failures (TBF) and time to restore (TTR)
together describe the reliability performance of a repairable system?
Because of the complexities associated
with modeling of repairable system reliability, most research studies have
only focused on evaluating the limiting statistical values such as
steady-state system Availability, steady-state system MTBF, and etc. These
limited evaluations, in turn, are typically based on one of the stationary
Stochastic Point Processes such as Homogeneous Poisson Process,
Non-Homogeneous Poisson Process, Renewal Process, Markov Process, and
Regeneration Process - basically a certain level of “renewal” at the system
level. In reality, maintenance activities, such as repairing, refurbishing
and replacing, are really taking place at the module level. Reliability
performance of a multi-component repairable system is actual an assembly of
realizations for of all components.
This seminar will be started with some
case studies on the behavior of both TBF and TTR of simple repairable
systems and of multi-component repairable systems, from which some simple
conclusions are drawn and should be applied directly in engineering
practices. Reliability performance and measures for repairable systems are
then presented and discussed. |
|
Speaker |
Dr. Wendai Wang is
a senior member of technical staff of Applied Materials, where he is leading
design-for-reliability for new product development. Prior to this position,
he was the Reliability Technical Leader at General Electric, where he had
successfully led many innovative “design-for-reliability” projects and the
GE Reliability Council as well. He received his B.S. and M.S. in
electro-mechanical engineering from Shanghai Jiaotong University and his
Ph.D. in reliability engineering from the University of Arizona. He has
about 20-year industry and research experience in Reliability Engineering.
He is the author of over 30 publications and invention disclosures and His
work and research area includes DFR methodology and process, reliability
modeling and analysis, reliability testing, mechanical and electronics
reliability, physics of failure, and reliability training. Wendai is also an
active member of the RAMS Management Committee and is currently the
Reliability Engineer Society (SRE) Silicon Valley Chapter Vice President. |
|
|
Top
|
|
Date
|
Mar 26, 2008
|
|
Abstract |
Real-world problems motivate
engineering leadership: Teams must overcome real-world challenges and constraints
in life test and operational maintenance. Therefore Ops A La Carte
has invented a practical new technology, using a "Leading
Indicator", and a patent is pending. Leading indicators can
improve common challenges and constraints:
-There are too few specimens and too little time available for life
testing.
-For a life test to be meaningful, the acceleration must be mild.
-Life testing results are too late to improve product development.
-Maintenance ought to be based on the real-time status of each
specific unit.
-By contrast, engineering methods typically describe the average
status of a population of similar units in similar operation.
Leading indicators can provide advanced warning, can improve
Accelerated Life Tests, Manufacturing Screening, and Operational
Maintenance.
If you are interested in helping
select papers, being on the panel, leading a discussion, or contributing in
another way, please e-mail us at reliability@ieee.org.
|
|
Speaker |
· Arthur Zingher is a Senior Reliability
Consultant with Ops A La Carte. Previously, he was a Distinguished Engineer
at Sun Microsystems, focused on computer hardware. Earlier, he was a
Research Staff Member at IBM, Yorktown
NY. His education included a
Ph.D. in Physics from U.C. Berkeley and a B.A. in Physics & Math from Columbia.
Arthur is a versatile
physicist, engineer and inventor, with expertise and accomplishments in:
Test & reliability, instrumentation, math; Electronic packaging,
cooling, electronics, mechanics; Manufacturability and rapid technology
troubleshooting for very acute commercial problems. This included successes
in products and factories, plus more than 33 issued patents.
Also, Arthur
is active in Highly Concentrated Solar Photovoltaic Power generation.
|
|
|
Top
|
|
Date
|
February 27, 2008
|
|
Topic
|
Best of RAMS
|
|
Abstract
|
The 54th Annual
Reliability and Maintainability Symposium (RAMS) was held in Las Vegas on January
28-31, 2008. For those of you that couldn't attend, we will bring the
symposium to you (except for the slot machines). This evening offers
highlights of the best papers presented at RAMS during this 4 day event.
The theme of this year’s RAMS was “Dawn to Dusk – Life Cycle
Prescriptions”. Information on RAMS is available on the web at
http://www.rams.org/. The panel is being organized by Mike Silverman and
Fred Schenkelberg. If you are interested in helping select papers, being on
the panel, leading a discussion, or contributing in another way, please
e-mail us at reliability@ieee.org.
|
|
Speaker
|
Panel, RAMS attendees
|
|
Vita
|
Mike Silverman
from Ops Ala Carte will lead the panel discussion.
Mike Silverman is an
experienced leader in reliability improvement through analysis and testing.
He has also led numerous quality system development programs. He has 22
years of reliability and quality experience, the majority in start-up
companies. Mike is also an expert in accelerated reliability techniques,
including HALT and HASS. He set up and ran an accelerated reliability test
lab for 5 years, testing over 300 products for 100 companies in 40
different industries. Mike is founder and managing partner at Ops A La
Carte, a Professional Business Operations Company that offers a broad array
of expert services in support of new product development and production
initiatives. Through Ops A La Carte, Mike has had extensive experience as a
consultant to high-tech companies, and has consulted for over 100 companies
including Cisco, Ciena, Siemens, Intuitive Surgical, Abbott Labs, and
Applied Materials. He has consulted in a variety of different industries
including telecommunications, networking, medical, semiconductor, semiconductor
equipment, consumer electronics, and defense electronics. Mike has authored
and published 7 papers on reliability techniques and has presented these
around the world including China,
Germany, and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering
from the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society.
|
|
|
Top
|
|
Date
|
January 23, 2008
|
|
Topic
|
Best of ISTFA
|
|
Abstract
|
The International Symposium for Testing and
Failure Analysis (ISTFA) provides a forum for the latest developments in
wafer, chip, package, and board level test and failure analysis. The 30th
ISTFA was held November 4-8, 2007, in San
Jose. Information on ISTFA is available on the web
at http://www.asminternational.org/istfa/. The January Santa Clara Valley
IEEE Reliability Society meeting will feature a panel discussion of
selected papers from ISTFA. The panel is being organized by Art Rawers. We
are looking for additional panel members, especially ISTFA attendees. If
you are interested in helping select papers, being on the panel, leading a
discussion, or contributing in another way, please e-mail us at reliability@ieee.org.
|
|
Speaker
|
Panel
|
|
Vita
|
Mike Silverman
from Ops Ala Carte will lead the panel discussion.
Mike Silverman is an
experienced leader in reliability improvement through analysis and testing.
He has also led numerous quality system development programs. He has 22
years of reliability and quality experience, the majority in start-up
companies. Mike is also an expert in accelerated reliability techniques,
including HALT and HASS. He set up and ran an accelerated reliability test
lab for 5 years, testing over 300 products for 100 companies in 40
different industries. Mike is founder and managing partner at Ops A La
Carte, a Professional Business Operations Company that offers a broad array
of expert services in support of new product development and production
initiatives. Through Ops A La Carte, Mike has had extensive experience as a
consultant to high-tech companies, and has consulted for over 100 companies
including Cisco, Ciena, Siemens, Intuitive Surgical, Abbott Labs, and
Applied Materials. He has consulted in a variety of different industries
including telecommunications, networking, medical, semiconductor,
semiconductor equipment, consumer electronics, and defense electronics.
Mike has authored and published 7 papers on reliability techniques and has
presented these around the world including China,
Germany, and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering from
the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society.
|
|
|
Top
|
|
Date
|
October 24, 2007
|
|
Topic
|
Formation of a Warranty Chain Management Institute and its
Applicability for Reliability Engineers
|
|
Abstract
|
Warranty costs in the US
alone run in the region of $28B per annum [ref - Warranty Week, 3rd March
2007 edition]. Reliability Engineers have a significant influence on the
failure rates of equipment, which is a key driver of warranty events and
hence cost. Glen will outline the path he has taken, beginning with an
investigation into how to improve reliability engineering practices in
Hewlett Packard, that led to the creation of a new Warranty Conference
series and culminated in the formation of the Institute of Warranty Chain
Management (iWCM), of which he is currently President. Along the way, he
will discuss the iWCM’s applicability and usefulness to reliability
Engineers and introduce the Director of the Warranty Chain Management
Conference series, Alison Griffiths.
|
|
Speaker
|
Glen Griffiths and Allison Griffiths, HP
|
|
Vita
|
Glen Griffiths is the
director of Hewlett Packard’s Global Engineering Services responsible for
providing engineering and regulatory support across all HP hardware
businesses. He manages over 180 people spread across 24 countries with his
teams supporting over $60B of products sales annually.
Glen’s
professional experience has centered on electrical, avionic and reliability
engineering as well as systems engineering. Glen retired from the UK Royal
Air Force, after serving 22 years as an Engineering Officer. In his
previous roles he was operations manager for a squadron of Jaguar strike
attack aircraft, managed the software development and test teams for the
Harrier aircraft (AV8B) fleet and managed a multi-national team of software
reliability and engineering R&D advisors for the Typhoon aircraft.
During his last 3 years in the military he was responsible for setting
Reliability & Maintainability requirements for all United Kingdom
Military Air systems procurement and he also acted as the UK reliability specialist
advisor to the US Department of Defense Joint Strike Fighter Project.
Glen holds a
Masters in Business Administration, a Masters in Reliability and
Maintainability Engineering and an Honors degree in General Engineering. He
is a Chartered Engineer in the IEEE and also holds the position of
President of the Institute
of Warranty Chain
Alison
Griffiths is the President of the business management consultancy ALG
Associates, LLC, which she originally founded in the UK in 2002, transferring to the US
in 2004. Alison has 15 years of business, management and consultancy
experience; having worked in the public and private sector, manufacturing,
retail and customer service industries. She has led a number of key process
improvement initiatives and has key experience in assessing organizational
needs, developing strategies and improvement plans, problem and conflict
resolution, as well as staff training and development.
In 2004 Alison
launched the Warranty Chain Management (WCM) series of conferences to
address the important need for a forum where professionals can meet to
discuss warranty issues and begin to develop warranty management as a
recognized business discipline. Following a call to action for the development
of a recognized warranty institute at the WCM 2006, Alison was instrumental
in forming and serving on a Charter Team to create the Institute of Warranty
Chain Management (iWCM). She incorporated the
iWCM in California
in December 2006 and now serves as the Executive Director to the Board of
Directors.
Alison studied
at Manchester Metropolitan
University, UK
and has a BA(Hons) in Business Studies and an MBA.
|
|
|
Top
|
|
Date
|
September 26, 2007
|
|
Topic
|
Early Reliability Testing
|
|
Abstract
|
Almost every industry is competing on Reliability and therefore,
there is a need to develop more reliable products faster. However,
reliability testing and improvement often are performed when development is
nearly complete, when the product is nearly frozen, when time is short, and
when improvements are more difficult and costly. Instead, Early Reliability
Testing is a development tactic that can provide higher reliability and
quality, with less cost and time for development, and less development
risk.
The big drawbacks to early testing are: low test
coverage, low number of samples, and samples with immature manufacturing
processes. However, all of these issues can be addressed and overcome, and
when this happens, the benefits of early life testing are substantial.
In this presentation, we shall illustrate many of the
techniques we use for Early Reliability Testing, point out all of the
benefits and cost-savings, and show how to work around the potential issues.
|
|
Speaker
|
Mike Silverman and Arthur Zingher, Ops A La Carte
|
|
Vita
|
· Mike Silverman is an experienced leader
in reliability improvement through analysis and testing. He has also led
numerous quality system development programs. He has 22 years of reliability
and quality experience, the majority in start-up companies. Mike is also an
expert in accelerated reliability techniques, including HALT and HASS. He
set up and ran an accelerated reliability test lab for 5 years, testing
over 300 products for 100 companies in 40 different industries. Mike is
founder and managing partner at Ops A La Carte, a Professional Business
Operations Company that offers a broad array of expert services in support
of new product development and production initiatives. Through Ops A La
Carte, Mike has had extensive experience as a consultant to high-tech
companies, and has consulted for over 100 companies including Cisco, Ciena,
Siemens, Intuitive Surgical, Abbott Labs, and Applied Materials. He has
consulted in a variety of different industries including
telecommunications, networking, medical, semiconductor, semiconductor
equipment, consumer electronics, and defense electronics. Mike has authored
and published 7 papers on reliability techniques and has presented these
around the world including China,
Germany, and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering
from the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society.
· Arthur Zingher is a Senior Reliability
Consultant with Ops A La Carte. Previously, he was a Distinguished Engineer
at Sun Microsystems, focused on computer hardware. Earlier, he was a
Research Staff Member at IBM, Yorktown
NY. His education included a
Ph.D. in Physics from U.C. Berkeley and a B.A. in Physics & Math from Columbia.
Arthur is a
versatile physicist, engineer and inventor, with expertise and
accomplishments in: Test & reliability, instrumentation, math;
Electronic packaging, cooling, electronics, mechanics; Manufacturability
and rapid technology troubleshooting for very acute commercial problems.
This included successes in products and factories, plus more than 33 issued
patents.
Also, Arthur
is active in Highly Concentrated Solar Photovoltaic Power generation.
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Top
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Date
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May 30, 2007
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Topic
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Designed Experiments and Reliability
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Abstract
|
Generally, the goal of a reliability analysis of lifetime data is to
develop an estimate of how failures occur over time for a family of stress
conditions. In either software or hardware reliability, experiments can be
performed to determine if two or more alternatives (of e.g.: process,
procedures, or design) may lead to significantly different reliability in a
product. The speaker first presents a type of designed experiment for a
very unusual setting -- choosing a procedural behavior among all possible
procedural behaviors to optimize a general binary outcome to a 1 state
(success or win) in the presence of multiple unknown countering procedures
attempting to force a 0 state (failure or loss).
Initially, it's not at all clear that the subject is
suitable for designed experiments of any kind due to extremely long
runtimes, an environment which actively changes over time, and that there
are typically between 2^100 to 2^3000 likely micro-behaviors at each stage
of approximately 400 stages, most likely all correlated to some extent in
both instance and across time, which may be considered the X's. To make
matters even worse, the Y for which it is desired to optimize the behavior
is not at all obvious. Should this setting be considered a reliability
problem (failures do occur in time) or some other kind of experiment? The
speaker shows how to cut through the muck and redefine the problem in a
tractable manner.
The subject of the experiment is: How to win a
"turns" based computer game -- at the highest level of the game
-- in just 8 "runs" of the game. Given that a single game could
take weeks to complete, 8 runs is very "expensive." Is it
possible to reduce the "cost?" The concepts behind setting up a
similar type of experiment with multiply censored data will be addressed
and an analysis will be demonstrated. Finally -- a few comments will be
made on better methods for software and hardware design using statistical
procedures.
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Speaker
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Ed Russell, National Semiconductor
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Vita
|
Ed Russell is a
statistician at National Semiconductor in the SPICE Modeling group. He is
currently working on analysis of electrical design rules and corner models,
and is beginning implementation of statistical procedures for analog
design. Prior to working at National, Ed was a statistician at Sun
Microsystems where he developed and taught statistical procedures for 65nm
and 45nm CMOS design. Before joining Sun, he served as the Director of
Reliability for Cypress Semiconductors and, in addition, provided company
wide statistical consulting with a general focus on test, product
characterization, and process development for new technology. Ed also has
held various management and individual contributor roles with AMD in both Austin and Sunnyvale
working principally in reliability and yield improvement. While at AMD, Ed
set up several SPC programs in the product lines, test, and logistics and
served as the statistical programs manager at Sematech on assignment.
In addition to
his role as a statistician in the semiconductor industry, Ed was Chevron’s
and Gulf Oil’s expert in 3D signal processing, worked on evaluating the
performance of the US High Level Nuclear Waste Repository, and has been
heavily involved in software development and systems analysis. Ed received
an MS degree in Mathematical Statistics from Purdue University
with a concentration in Tests of Hypothesis and Decision Theory. After
graduation, he continued his education with a focus on Biostatistics at the
University of Washington, Multivariate Statistics at Ohio State, and Geophysics at The
University of Houston.
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Top
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Date
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April 25, 2007
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Topic
|
Mean Time to Data Loss: A Poor Choice for Assessing RAID Reliability
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Abstract
|
Often times, the reliability of a Redundant Arrays of Inexpensive
Disks (RAID) is estimated using an equation for the mean time to data loss
(MTTDL), a closed form expression for N+1 redundancy with repair. However,
MTTDL has two inherent deficiencies that render it extremely inaccurate.
This presentation will discuss the statistical concepts that are implicit
(required) for the MTTDL to be accurate and provide data to illustrate how
these requirements are not met when modeling RAID systems. Secondly, the
model implied by MTTDL allows only one failure rate and one repair rate for
all hard disk drives in a RAID group. Data will be presented to show that
latent defects and defect scrubbing must also be included in the model. An
improved modeling method will be offered which measures reliability in
terms of the number of double disk failures as a function of time. These
are plotted using mean cumulative failure functions..
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Speaker
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Jon Elerath, Network Appliance
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Vita
|
Dr. Elerath received his
B.S.M.E. and M.S. in Reliability Engineering from the University
of Arizona, and his Ph.D. from the
University of
Maryland. He has over
30 years experience in reliability engineering and engineering management
at General Electric Co., Tandem Computers, Compaq, IBM and Network
Appliance, Inc. Dr. Elerath has experience in all aspects of reliability in
a commercial environment, including reliability goals, specifications,
predictions, modeling, trade-off studies, testing and data collection and
analysis. Most of his last 17 years have focused on reliability of hard disk
drives. He chaired the Redwood Empire Section of ASQ and has been the
Chairman of the Reliability Committee of the International Disk Drive
Equipment Materials Association (IDEMA) for over 10 years. He participated
greatly in developing IEEE-1413.1, a guide for reliability predictions, and
has published 23 papers on reliability, 14 of them relating to hard disk
drives.
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Top
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Date
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March 28, 2007
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Topic
|
Design Traits of Effective Reliability Programs
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Abstract
|
Having the privilege to interview a cross-section of more than 80
product development teams to understand their reliability program has led
to a few observations. Only a rare, few organizations have a mature, cost
effective and efficient reliability program. A clear understanding of your
organization's reliability program and a clear vision of what is possible
is the crucial first step to making systematic program improvements. This
talk explores the key traits which separate good from great reliability programs.
Marketing, product volume, complexity and organizational structure do not
tend to matter. A proactive, statistical thinking, fact based decision
making and integrated reliability tools do tend to make a difference. This
talk outlines how to assess your organization, provides highlights of key
traits of merely good and simply great reliability programs.
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Speaker
|
Fred Schenkelberg
|
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Vita
|
Fred joined the ranks of
independent consultants to focus on reliability engineering in 2004. He
currently works with wide variety of clients using reliability assessments
as a starting point to develop detailed reliability plans and programs.
Also, he uses his reliability engineering and statistical knowledge to
design and conduct accelerated life tests. Fred previously worked at HP
starting in Vancouver, WA. He later joined HP's ESTC division
in Palo Alto, CA where he co-founded the HP Product
Reliability Team. In that role, Fred was responsible for the consulting,
training, and community building aspects of HP's Product Reliability
Program. He was also responsible for research and development on selected
product reliability management topics at HP. Prior to joining HP's ESTC
division, Fred worked as a design for manufacturing engineer on HP's
DeskJet printers. Before HP, Fred worked with Raychem Corporation in
various positions, including research and development of accelerated life
testing of polymer based heating cables. Fred has a Bachelors of Science in
Physics from the United States Military Academy
and a Masters of Science in Statistics from Stanford University.
Fred is an active member of the RAMS Management Committee and is currently
the IEEE Reliability Society Santa Clara Valley Chapter Vice President and
ASQ Reliability Division Treasurer.
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Top
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Date
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March 7, 2007
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Topic
|
Best of RAMS
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Abstract
|
The 53nd Annual Reliability and Maintainability Symposium (RAMS) was
held in Orlando
on January 22-25, 2007. For those of you that couldn't attend, we will
bring the symposium to you (except for the Disney World visit). This
evening offers highlights of the best papers presented at RAMS during this
4 day event. The theme of this year’s RAMS was “Improving Products and
Processes Through Information”. Information on RAMS is available on the web
at http://www.rams.org/. The panel is being organized by Mike Silverman and
Fred Schenkelberg. If you are interested in helping select papers, being on
the panel, leading a discussion, or contributing in another way, please
e-mail us at reliability@ieee.org.
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Speaker
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Mike Silverman and Fred
Schenkelberg
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|
Vita
|
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Top
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Date
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January 31, 2007
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Topic
|
Best of ISTFA
|
|
Abstract
|
The International Symposium for Testing and Failure Analysis (ISTFA)
provides a forum for the latest developments in wafer, chip, package, and
board level test and failure analysis. The 32nd ISTFA was held November
12-16, 2006, in Austin.
Information on ISTFA is available on the web at
http://www.asminternational.org/istfa/. The January Santa Clara Valley IEEE
Reliability Society meeting will feature a panel discussion of selected
papers from ISTFA. The panel is being organized by Art Rawers. We are
looking for additional panel members, especially ISTFA attendees. If you
are interested in helping select papers, being on the panel, leading a
discussion, or contributing in another way, please e-mail us at reliability@ieee.org
.
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Speaker
|
Art Rawers and Panel
|
|
Vita
|
Arthur G. Rawers, is the
Manager of the WW Device Analysis (FA) Laboratories at Xilinx, Inc. With
laboratory facilities in San Jose, California; Dublin, Ireland; and in the near future Singapore,
the group does diagnostic, electrical, and physical analysis of the
semiconductor products designed, developed and produced by Xilinx.
He received a
BSEE from the University of Illinois (UIUC) with an emphasis on
semiconductor physics. Over the years, he has worked for a variety of
companies; large and small, with fab and fabless, public and start-up. In
1979 as a reliability engineer at Texas Instruments in Dallas, he was responsible for device
qualifications of internally developed, application specific, custom linear
and digital VLSI devices for Military Systems. The lure of Silicon Valley brought him West in 1985 to a start-up
semiconductor manufacturer to start their Reliability and FA departments.
Now four companies later he continues to be involved with product reliability
issues and device failure analysis. His curiosity and intrigue to
understand how strong a product is, how it can be improved, what it takes
to make it fail, and determining how it failed, has not waned over the
years.
Art has been a
member of the IEEE since college. He has been an active member of the IEEE
Reliability Society serving in a variety of officer capacities for the
Local RS Chapter, served as an elected member of the IEEE RS EXCOM Board,
chaired the technical program committee (failure analysis) for IRPS, and
held various management roles in the organization that runs the annual IEEE
IRPS conference.
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Top
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Date
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October 25, 2006
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Topic
|
Trapped by MTBF?
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|
Abstract
|
Mean Time Between Failure, MTBF, is the worst four letter acronym. It
leads to misunderstanding, misinterpretation and misinformed decisions.
And, MTBF is widely used. It is embedded in countless industries and ‘the
way’ of discussing reliability. As you already know, MTBF is the parameter
for the exponential life distribution and it has common estimation
techniques. MTBF is the key element of modeling, planning, test development
and vendor selection among many other elements.
In this presentation, let’s review the common issues
around MTBF and how these problems have led to significant errors. Then
let’s explore what to do given the organization and industry will continue
to use MTBF. What questions should you ask? How should you clearly explain
the issues and proper use of MTBF and related probabilities? And, what
basic calculation should you conduct every time you run across MTBF?
Within the world of reliability engineering and
statistics there has rarely been a more widely difficult metric to properly
understand. Many engineers and managers do not take the time to really
understand basic statistics. With very simple formulas, arguments, and
definitions, we can help our respective industries advance product
reliability. Used properly, there is nothing wrong with MTBF. Let’s talk
about how to use MTBF properly and encourage others to do the same.
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Speaker
|
Fred Schenkelberg, OPS A La Carte and FMS Reliability
|
|
Vita
|
Fred Schenkelberg is a
senior consultant/technical director at both FMS Reliability and OPS A La
Carte. Fred joined the ranks of independent consultants to focus on
reliability engineering in June 2004. He currently works with wide variety
of clients using reliability assessments as a starting point to develop
detailed reliability plans and programs. Also, he uses his reliability
engineering and statistical knowledge to design and conduct accelerated
life tests.
Fred
previously worked at HP starting in February 1996 in Vancouver, WA.
In January 1998, he joined HP’s, Electronic
Systems Technology
Center, ESTC, in Palo Alto, CA
where he co-founded the HP Product Reliability Team. In that role, Fred was
responsible for the consulting, training, and community building aspects of
HP's Product Reliability Program. He was also responsible for research and
development on selected product reliability management topics at HP.
Fred has a
Bachelors of Science in Physics from the United
States Military Academy and a Masters of Science in Statistics
from Stanford
University. Fred is
an active member of the RAMS Management Committee and is currently the IEEE
Reliability Society Santa Clara Valley Chapter Vice President and ASQ
Reliability Division Treasurer. Contact Fred at www.fmsreliability.com
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Top
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Date
|
Sept 27, 2006
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|
Topic
|
Lot Acceptance Test: A Viable
Solution for Parts Incoming Inspection
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|
Abstract
|
Modern electronic equipment involves assembly of complex parts,
provided by many original suppliers. Ensuring the quality of these parts is
essential for ensuring the quality of the end product. Yet, classic
incoming inspection that would require physical inspection of the parts
received is practically impossible due to the complexity of the parts, the
excessive cost of testing equipment, and the scarcity of qualified testing
personnel at the point of assembly. For these reasons, many manufacturers
are forced to rely on the outgoing inspection provided by the supplier,
which in many circumstances is proving to be inadequate for reasons such as
lack of knowledge on the supplier site regarding critical parameters,
errors in equipment settings, or even administrative errors in shipments
and deliveries.
Considering that the defective parts are normally
associated with periods in which the manufacturing process was less
controlled, it is expected that the defective parts are not randomly
distributed, but are concentrated in a small number of manufacturing lots.
Identification and rejection of these lots at the incoming inspection point
would significantly improve the supply quality.
Lot acceptance testing
is a logical and relatively inexpensive solution to this problem. With lot
acceptance testing, we take a sample of parts from each lot and verify the
variations of certain parameters that are easy to monitor and are known to
correlate to the critical parameters that are important for the
application. In many cases the supplier already collects the data required
for such an analysis, and no additional tests are required.
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Speaker
|
Sorin Witzman, Ops A La Carte
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Vita
|
Sorin Witzman has a
Bachelor in Mechanical Engineering, Master of Engineering in Chemical
engineering from the Polytechnic Institute of Bucharest and a Master of
Science in Heat and Mass Transfer from Technion Haifa. He has numerous publications
in the field of electronics packaging, thermal management and physics of
failure of electronics. He is also coauthor of numerous reliability
standards presently used by the electronic industry. Sorin is the Technical
chairman for IMAPS, International Microelectronics And Packaging Society,
NorCal chapter. Previous experience includes work with US military industry, and
management of quality and reliability groups at Nortel Networks,
Spectrian/Remec, EiC Corp.
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Top
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|
Date
|
May 31, 2006
|
|
Topic
|
Failure Analysis: Benefits, logistics, and limitations
|
|
Abstract
|
Failure analysis represents an important process regarding product
improvement. The understanding of the root cause for the component failure is
the most important step in product quality and reliability improvement, and
properly performed failure analysis is an important part of this process.
Results and conclusions of an extensive research of the
failure analysis results performed on a large population of field failures
in fielded telecommunication equipment are presented. The results show the
presence of trends that if recognized in time can be used to achieve
significant product improvements. The presentation shows the role of
failure analysis during the qualification program, in process failure, and
ORT (Ongoing Reliability Test) failure.
Even though an important part of the process, failure
analysis alone rarely can produce the desired quality improvement expected.
The long cycle time (normally longer than 6 months between the failure and
the time the results are in), high cost, lack of resolution, limit the use
of classic failure analysis process in solving quality problems. The
authors investigate other methods that can be more effective and less
costly than "end of the line" failure analysis in improving the
product reliability, yield improvement, and field failure reduction.
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Speaker
|
Fred Schenkelberg & Sorin Witzman, Ops A La Carte
|
|
Vita
|
Fred Schenkelberg has a
Bachelors of Science in Physics from the United
States Military Academy and a Masters of Science in Statistics
from Stanford
University. Fred is
an active member of the RAMS Management Committee and currently the local
IEEE Reliability Society Chapter Vice Chair. Previously he worked with
Raychem and at various groups within HP, including ETSC and DeskJet.
Sorin Witzman
has a Bachelor in Mechanical Engineering, Master of Engineering in Chemical
engineering from the Polytechnic Institute of Bucharest and a Master of
Science in Heat and Mass Transfer from Technion Haifa. Sorin is the
Technical chairman for IMAPS, NorCal chapter. Previous experience includes US
military industry, Nortel Networks, Spectrian/Remec, EiC Corp. management
of quality and reliability groups
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Top
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|
Date
|
April 26, 2006
|
|
Topic
|
COMPETITIVE TEARDOWN ANALYSIS
|
|
Abstract
|
When introducing a product into a new market, determining the current
market players' reliability performance may lead to a competitive advantage.
Or, if your competition is using reliability as a marketing lead, does your
product match their performance or do they have the advantage? This
presentation will cover 2 analysis techniques that can be used to provide
you with information critical to obtaining a competitive advantage.
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|
Speaker
|
Doug Farel
|
|
Vita
|
Doug is a Senior
Reliability Consultant and Course Instructor with Ops A La Carte. Doug
Farel has over 20 years of experience in reliability engineering and has
worked on medical, communications, mainframe processor and storage
technology products. He has extensive experience in reliability analysis,
reliability testing and field reliability/customer feedback programs. Doug
has a BS degree from the United States
Military Academy
at West Point, NY;
an MSEE degree from Georgia Tech in Atlanta;
and an MS degree in reliability from the University
of Arizona in Tucson. He is a Certified Reliability
Engineer (CRE) through the American Society for Quality (ASQ) and currently
teaches the local CRE Preparation Course. He is also a member of IEEE and
has been chosen to give this same talk at the IEEE TC-7 (a technical
committee of the CMPT group) workshop on Accelerated Stress Testing in
October.
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Top
|
|
Date
|
March 29, 2006
|
|
Topic
|
Design for Warranty (DfW) Cost Reduction
|
|
Abstract
|
Warranty costs for the computer and other high tech industries were
greater than $6.2 billion in 2004. Less than 35% of that was material
costs; the majority was related to support process costs. Consequently,
product design teams are being challenged to reduce the warranty costs by
both improving product reliability (AFR) and designing in less expensive
warranty support processes (i.e., customer self diagnostics and repair). This
1 day seminar will introduce a proven warranty event cost model and
supporting methodologies that help teams identify warranty cost reduction
solutions which integrate both component fail rate reduction strategies and
strategies that shift the support process mix to less expensive processes.
The warranty cost model constructs the cost of warranty events from both
event frequencies and the specific support process costs used to resolve
each event. Case studies will be presented describing how teams used this
model to: analyze warranty costs by event type, prioritize what events
needed cost reduction options, and develop cost saving estimates for each
prioritized event. In the afternoon the class will explore and practice
using methods to rank the feasibility of proposed design options by
identifying all diagnostic tools, product features and support
tools/capabilities needed to realize its potential cost savings. Finally,
how these models and tools integrate with FMEA and other reliability
planning tools will be explored.
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Speaker
|
Robert Mueller
|
|
Vita
|
Bob Mueller is a senior
consultant/program manager at both OPS A La Carte and the Marisan Group. He
is a product development professional with 30+ years of technical and
management experience in software intensive product development as well as
in R/D process and quality systems development including extensive
consulting experience with cross-functional product development teams and
senior management. After receiving his M.S. in Physics in 1973, Bob joined
Hewlett-Packard in Cupertino,
CA in IC process development.
In the next three decades before leaving hp, he held numerous positions in
R/D, R/D management and technical consulting including management positions
in the computer analytical, healthcare business units and in HP's internal
engineering consulting organization. For the past half decade Bob has
focused his consulting on both product development and product support
processes and practices that drive warranty costs and customer
satisfaction.
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Top
|
|
Date
|
March 1, 2006
|
|
Topic
|
Best of RAMS
|
|
Abstract
|
The 52nd Annual Reliability and Maintainability Symposium (RAMS) was
held in Newport Beach
on January 23-26, 2006. For those of you that couldn't attend, we will
bring the symposium to you. This evening offers highlights of the best
papers presented at RAMS during this 4 day event. The theme of this year's
RAMS was "The Role of Reliability and Maintainability in Managing
Risk". Information on RAMS is available on the web at
http://www.rams.org/. The panel is being organized by Mike Silverman and
Fred Schenkelberg. If you are interested in helping select papers, being on
the panel, leading a discussion, or contributing in another way, please
e-mail us at reliability@ieee.org .
|
|
Speaker
|
Mike and Fred
|
|
Vita
|
.
|
|
|
Top
|
|
Date
|
January 18, 2006
|
|
Topic
|
Best of ISTFA
|
|
Abstract
|
The International Symposium for Testing and Failure Analysis (ISTFA)
provides a forum for the latest developments in wafer, chip, package, and
board level test and failure analysis. The 31th ISTFA was held November
6-10, 2005, in San Jose
California. Information on
ISTFA is available on the web at http://www.istfa.org/
The January Santa Clara Valley IEEE Reliability Society
meeting is a joint meeting with the Santa Clara Valley IEEE ESD Society.
The joint meeting will feature a panel discussion of selected papers from
ISTFA. The panel is being organized by Art Rawers. We are looking for
additional panel members, especially ISTFA attendees. If you are interested
in helping select papers, being on the panel, leading a discussion, or
contributing in another way, please e-mail us at reliability@ieee.org .
|
|
Speaker
|
Art Rawers and Panel
|
|
Vita
|
Arthur G. Rawers, is the
Manager of the WW Device Analysis (FA) Laboratories at Xilinx, Inc. With
laboratory facilities in San Jose, California; Dublin, Ireland; and in the near future Singapore,
the group does diagnostic, electrical, and physical analysis of the
semiconductor products designed, developed and produced by Xilinx.
He received a
BSEE from the University of Illinois (UIUC) with an emphasis on
semiconductor physics. Over the years, he has worked for a variety of
companies; large and small, with fab and fabless, public and start-up. In
1979 as a reliability engineer at Texas Instruments in Dallas, he was responsible for device
qualifications of internally developed, application specific, custom linear
and digital VLSI devices for Military Systems. The lure of Silicon Valley brought him West in 1985 to a start-up
semiconductor manufacturer to start their Reliability and FA departments.
Now four companies later he continues to be involved with product
reliability issues and device failure analysis. His curiosity and intrigue
to understand how strong a product is, how it can be improved, what it
takes to make it fail, and determining how it failed, has not waned over
the years.
Art has been a
member of the IEEE since college. He has been an active member of the IEEE
Reliability Society serving in a variety of officer capacities for the
Local RS Chapter, served as an elected member of the IEEE RS EXCOM Board,
chaired the technical program committee (failure analysis) for IRPS, and
held various management roles in the organization that runs the annual IEEE
IRPS conference.
|
|
|
Top
|
|
Date
|
October 26, 2005
|
|
Topic
|
ESD Qualification Testing Needs to Grow Up
|
|
Abstract
|
Reliability testing of modern IC's remains based on measurements of
real ESD events collected over twenty yeas ago. ESD qualification standards
and specifications claim to be accurate simply because of the percentage of
field returns hasn't increased. Our measurements of the real events and
plans to improve ESD test parameter will become acceptable when the cost of
ESD failures is identified in dollar cost to the industry each year.
|
|
Speaker
|
Jon Barth, Barth Electronics
|
|
Vita
|
Jon Barth earned his BS
Degree in Electronic Engineering from Valparaiso Technical Institute in
1959 and has concentrated on the design of test equipment since then. He
founded Barth Electronics in 1964 and has manufactured accurate high
voltage, sub-nanosecond pulse components sold to government laboratories
throughout the world. In 1994, Barth Electronics expanded into the design
and manufacture of ESD test equipment. He has been a member of the ESDA;
Standards Committees for device and system ESD for eleven years. The Barth
commercial TLP system is used for ESD design throughout the world. He is a
member of the APS, EOS/ESD Association, SEMI and life member of the IEEE.
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|
|
Top
|
|
Date
|
September 28, 2005
|
|
Topic
|
Built-In Soft Error Resilience for Robust System Design
|
|
Abstract
|
Radiation induced logic soft errors in flip-flops and combinational
logic pose a major challenge in the design of robust systems for enterprise
computing and networking applications. In the past, soft errors were of
concern especially for space applications. Increasing system-level soft
error rates in advanced technologies, and stringent system data integrity
requirements demand special design techniques to protect systems from logic
soft errors. I discuss the impact of technology scaling on soft error rates,
evaluation of run-time behaviors of systems in the presence of soft errors,
and design of robust architectures incorporating
Built-in-Soft-Error-Resilience (BISER) techniques. Design-for-test and
debug resources are reused for soft error protection during normal system
operation, resulting in 20-fold reduction in flip-flop soft error rate,
with negligible area and speed impact, and 3-5% system-level power
overhead. In comparison, classical redundancy techniques introduce 40-100%
power, performance and area overheads.
|
|
Speaker
|
Subhasish Mitra, Intel Corporation
|
|
Vita
|
Subhasish Mitra is a
Principal Engineer at Intel Corporation where he is responsible for
developing enabling technologies for robust system design -- Design for
Reliability, Testability and Debug -- in advanced technologies. He is also
a Consulting Assistant Professor in the Electrical Engineering Department
of Stanford University, and the Associate Director of the Stanford Center
for Reliable Computing. Before joining Intel, he led the Stanford project
on "Reliability Obtained by Adaptive Reconfiguration" sponsored
by DARPA as part of the Adaptive Computing Systems program. He also
consulted for several companies including the Agilent Technologies
Laboratories. His research interests include robust system design, VLSI
design and test, CAD, fault-tolerant computing and computer architecture.
He received Ph.D. in Electrical Engineering from Stanford University.
Dr. Mitra has
published more than 70 technical papers in leading conferences and
journals, and invented design and test techniques that have seen
wide-spread proliferation in the industry. He has received several awards,
including the 2005 IEEE Circuits and Systems Society Donald O. Pederson
Award for the Best Paper published in the IEEE Transactions on CAD and the
2004 Intel Achievement Award, Intel's highest corporate award, "for
the development and deployment of a breakthrough test compression
technology."
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|
|
Top
|
|
Date
|
September 14, 2005
|
|
Topic
|
Kirkendall Voids in Lead-Free Solder Joints: A Reliability Issue
|
|
Abstract
|
Previous studies demonstrate extensive Kirkendall voids at the
interface of a solder joint to a copper substrate, and their significant
effects on the impact and shock strength of the solder joints. This talk
focuses on two issues: the condition for the void formation; and the effect
of voids on solder joint reliability. Samples of electronic assemblies of
different packages aged or thermal-cycled were cross-sectioned by either
FIB or sputtering etching. The results show that voids at the Cu/solder
interface formed extensively in some cases, but not so much in others. So
far, we are not clear exactly what factors control the void formation; it
seems that the Cu plating process and the small concentration of Ni in
either the solder or the substrate influences the void density and
distribution. Shock strength at 400G of BGA packages aged for 20 days at
125°C did not degrade; the failure occurred by either delamination at the
fiber/resin interface underneath the non-solder-mask-defined Cu pads, or
inside the solder where they were close to the solder-mask-defined Cu pads.
We also curve-fitted the result of voids growth vs time at different
temperatures, to use it for prediction of the voided area at the product's
service condition.
More Information: www.cpmt.org/scv/
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Speaker
|
Zequn Mei, Cisco Systems
|
|
Vita
|
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Top
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Date
|
May 25, 2005
|
|
Topic
|
Best of ARS (Applied Reliability Symposium)
|
|
Abstract
|
The meeting will feature a review of papers and presentations give at
the recently held ARS in San Diego.
The meeting will be moderated by Mike Silverman and Fred Schenkelberg who
will also share the presentation they made at ARS. To kick off the meeting
we will be treated to a presentation that was presented at ARS by Dr. David
Trindade. This will be followed up with discussion of other papers from the
Symposium.
· Simple Plots for Monitoring
Field Reliability, by David
Computer servers are repairable systems consisting of processing
hardware, operating systems and application software, storage and a variety
of third party subsystems. Monitoring the field reliability of a complex
system does not require complex reliability models. Reliability
practitioners often attempt to model Non Homogeneous Poisson Processes with
complex parameter estimation techniques. However, management as well as
support engineers who maintain the system are easily intimidated by NHPP
techniques. Methods based on the mean cumulative function (MCF) are simple
and easily understood by many. Called time dependent reliability (TDR) at
Sun Microsystems, such methods have been successfully used to estimate and
monitor the reliability of repairable systems such as computer servers and
storage arrays.
· Reliability Integration Across
the Product Life Cycle, by Mike & Fred
Good engineers naturally consider reliability aspects of product
design and manufacturing. Management teams typically fully specify cost,
performance and time-to-market criteria, building a fairly complete product
development and manufacturing plan. However, the reliability aspects of
this plan are usually very short, incomplete and not tailored to the
specific product. Having well-defined goals with appropriate metrics is an
important first step to achieve overall product and reliability objectives.
Once our goals are defined, we must then choose a set of reliability
tools and techniques to achieve our goals. Choosing the appropriate
reliability tools and techniques involves understanding the basic market
and technology driven reliability constraints, along with an appreciation
of the benefits of a wide range of reliability tools and techniques.
Because each product and company is different, reliability programs
must be tailored to each situation. Generally speaking, there are two
approaches to achieving product reliability objectives: 1) Accelerated Techniques
such as HALT & HASS; and 2) Classical Techniques such as Predictions
and Verifications. A good reliability program requires a balance between
the two approaches and a subset of reliability tools and techniques from
each.
Next we must seamlessly and cohesively integrate all of the
reliability tools and techniques together that we have chosen to maximize
reliability at the lowest possible cost.
This presentation provides an outline of how to quickly assess your
product's situation, define your reliability goals, narrow down the
appropriate reliability tools and techniques, and then integrate these
together in your reliability program.
· The meeting will also talk about other papers of interest given at ARS.
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Speaker
|
David Trindade, Mike
Silverman, Fred Schenkelberg
|
|
Vita
|
· Dr. David Trindade, Distinguished
Engineer, Sun Microsystems
Formerly he was a Senior
Fellow at AMD. His fields of expertise include reliability, statistical
analysis, and modeling of components, systems, and software, applied
statistics, especially design of experiments (DOE), and statistical process
control (SPC). He is co-author (with Dr. Paul Tobias) of the book Applied
Reliability, 2nd ed., published in 1995. He has authored many papers and
presented at many international conferences. He has a BS in physics, an MS
in material sciences and semiconductor physics, an MS in statistics, and a
Ph.D. in mechanical engineering and statistics. He has been an adjunct
lecturer at the University of Vermont and Santa Clara University.
· Mike Silverman
Mike is founder and
managing partner at Ops A La Carte, a Professional Business Operations
Company that offers a broad array of expert services in support of new
product development and production initiatives. The primary set of services
currently being offered are in the area of reliability. Through Ops A La
Carte, Mike has had extensive experience as a consultant to high-tech
companies, and has consulted for over 200 companies including Cisco, Ciena,
Apple, Siemens, Intuitive Surgical, Abbott Labs, and Applied Materials. He
has consulted in a variety of different industries including
telecommunications, networking, medical, semiconductor, semiconductor
equipment, consumer electronics, and defense electronics. Mike has 20 years
of reliability, quality, and compliance experience, the majority in
start-up companies. He is also an expert in accelerated reliability techniques,
including HALT and HASS. He set up and ran an accelerated reliability test
lab for 5 years, testing over 300 products for 100 companies in 40
different industries. Mike has authored and published 7 papers on
reliability techniques and has presented these around the world including China, Germany,
and Canada.
He has also developed and currently teaches 8 courses on reliability
techniques. Mike has a BS degree in Electrical and Computer Engineering
from the University of Colorado at Boulder,
and is both a Certified Reliability Engineer and a course instructor
through the American Society for Quality (ASQ), IEEE, Effective Training
Associates, and Hobbs Engineering. Mike is a member of ASQ, IEEE, SME,
ASME, PATCA, and IEEE Consulting Society and currently the IEEE Reliability
Society Santa Clara Valley Chapter President.
· Fred Schenkelberg
Fred is a Senior
Reliability Engineering Consultant at Ops A La Carte. He is currently
working with clients using reliability assessments as a starting point to
develop and execute detailed reliability plans and programs. Also, he
exercises his reliability engineering and statistical knowledge to design
and conduct accelerated life tests. Fred joined HP in February 1996 in Vancouver, WA.
He joined ESTC, Palo Alto,
CA., in January 1998 and co-founded the HP Product Reliability Team. He was
responsible for the community building, consulting and training aspects of
the Product Reliability Program. He was also responsible for research and
development on selected product reliability management topics. Prior to
joining ESTC, he worked as a design for manufacturing engineer on DeskJet
printers. Before HP he worked with Raychem Corporation in various
positions, including research and development of accelerated life testing of
polymer based heating cables. He has a Bachelors of Science in Physics from
the United States Military Academy
and a Masters of Science in Statistics from Stanford University.
Fred is an active member of the RAMS Management Committee and currently the
IEEE Reliability Society Santa Clara Valley Chapter Vice President.
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Top
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Date
|
April 27, 2005
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|
Topic
|
When to use HALT and when to use ALT
|
|
Abstract
|
Highly Accelerated Life Testing (HALT) is a great reliability technique
to use for finding predominant failure mechanisms in a product or system.
However, in many cases, the predominant failure mechanism is wearout. When
this is the situation, we must be able to predict or characterize this
wearout mechanism to assure that it occurs outside customer expectations
and outside the warranty period. The best technique to use for this is
Accelerated Life Testing (ALT). In this presentation, we shall look at when
to use HALT and when to use ALT. We will also look at some case studies and
examples on how we can use the techniques of ALT to find and measure
wearout mechanisms.
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Speaker
|
Mike Silverman, Managing Partner, Ops A La Carte LLC
|
|
Vita
|
Mr. Mike Silverman is
Managing Partner of Ops A La Carte LLC, a Professional Consulting Firm
focused on Reliability Engineering Services, Reliability Management, and
Reliability Education to assist companies in developing and executing any
and all elements of Reliability throughout an Organization and their
Product's Life Cycle. He has over 20 years experience in reliability
engineering, reliability management and reliability training. He is an
experienced leader in reliability improvement through analysis and testing.
Mike is also an expert in accelerated reliability techniques, including
HALT and HASS. He set up and ran an accelerated reliability test lab for 5
years, testing over 300 products for 100 companies in 40 different
industries. Through Ops A La Carte, Mike has had extensive experience as a
consultant to high-tech companies, and has consulted for over 200 companies
including Cisco, Ciena, Siemens, Intuitive Surgical, AeroGen, Abbott Labs,
and Applied Materials. Mike has authored and published 7 papers on
reliability techniques and has presented these around the world including China, Germany,
and Canada.
He has also developed and currently teaches a number of courses on
reliability techniques. Mike has a BS degree in Electrical and Computer
Engineering from the University of
Colorado at Boulder, and is a Certified Reliability
Engineer (CRE) through American Society for Quality (ASQ). Mike is a member
of ASQ, IEEE, SME, ASME, PATCA, ASPMFG, and IEEE Consulting Society and is
currently the IEEE Reliability Society Santa Clara Valley Chapter
President.
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Top
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|
Date
|
March 23, 2005
|
|
Topic
|
How cosmic rays cause computer downtime
|
|
Abstract
|
Radiation initiated single bit unrepeatable data faults, soft errors,
first became important to the IC manufacturers and users in the late
1970's. Soft errors in DRAM chips were traced to alpha particles emitted by
the radioactive impurities in the packaging material. The result was a
major change in packaging materials. Speculation that these faults could be
caused by cosmic radiation proved to be premature. It was later verified
that cosmic radiation also produced some soft errors. At that time, the
rate was low enough that corrective action such as parity and ECC protection
was needed only in very large memory arrays and systems which needed very
high reliability. As the evolution of the IC business has resulted in an
explosion of memory use, many more users and designers most now contend
with soft error possibilities in their designs. High reliability systems
must now add significantly more error prevention, detection, and correction
schemes to prevent radiation cased errors from causing data errors or
system malfunctions. More circuitry is showing radiation sensitivity at each
new IC process node. It is expected that significant sections of logic will
also need soft error protection soon.
This talk will investigate the mechanism of radiation caused soft
errors in integrated circuits, the changing conditions with semiconductor
materials and process advances, and the likely changes coming in the next
few years.
Please find a picture and a figure of Ray's talk.
|
|
Speaker
|
Ray Heald, Sun Microsystems
|
|
Vita
|
Ray Heald is a
distinguished engineer and technical lead for the global SRAM design group
at Sun Microsystems, Sunnyvale,
Ca. He has been involved with the UltraSPARC family of processors for over
10 years, defining the circuit design starting points for RAM blocks and
advising on other phases of the physical design. Prior to joining Sun, Ray
designed RAM blocks and other circuitry for the Clipper family of
microprocessors at Fairchild and Intergraph. Ray received the B.S., M.S.,
and Ph.D. degrees in electrical engineering from the University
of California, Berkeley.
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Top
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|
Date
|
Feb. 23, 2005
|
|
Topic
|
Best of RAMS
|
|
Abstract
|
The 2005 Annual Reliability and Maintainability Symposium (RAMS) was
held January 24-27 in Alexandria,
Virginia. The theme of this
year's RAMS is "Improving Products and Processes Through
Education". Information on RAMS is available on the web at http://www.rams.org/.
The February Santa Clara Valley IEEE Reliability Society meeting will
feature a panel discussion of selected papers from RAMS.
The panel is being organized by Alan Wood. We are looking for
additional panel members, especially paper authors or RAMS attendees. If
you are interested in helping select papers, being on the panel, leading a
discussion, or contributing in another way, please e-mail us at
reliability@ieee.org.
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|
Speaker
|
Alan Wood
|
|
Vita
|
.
|
|
|
Top
|
|
Date
|
Jan. 26, 2005
|
|
Topic
|
Best of ISTFA
|
|
Abstract
|
The International Symposium for Testing and Failure Analysis (ISTFA)
provides a forum for the latest developments in wafer, chip, package, and
board level test and failure analysis. The 29th ISTFA was held November
14-18, 2004, in Worcester (Boston). Information on ISTFA is
available on the web at
http://www.asminternational.org/ms/electronicdevicefailureanalysissociety/istfa/home.htm.
The January Santa Clara Valley IEEE Reliability Society meeting will
feature a panel discussion of selected papers from ISTFA. The panel is
being organized by Art Rawers. We are looking for additional panel members,
especially ISTFA attendees. If you are interested in helping select papers,
being on the panel, leading a discussion, or contributing in another way,
please e-mail us at reliability@ieee.org.
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|
Speaker
|
Panel
|
|
Vita
|
|
|
|
Top
|
|
Date
|
Oct. 27, 2004
|
|
Topic
|
Reliability Horror Stories
|
|
Abstract
|
If you liked the Exorcist (1, 2 or 3), you will love this
presentation! Jurek Zarzycki will describe some of the truly ghoulish
reliability horror stories he has experienced during his career at Apple
and elsewhere. Then, it's audience participation time! Each participant
gets 5 minutes to present their own horror stories. We will have the
audience vote on the most horrific stories and award prizes. Bonus points
for coming in costume. If you have a scary story you would like to share
(names can be changed to protect the guilty), please RSVP by sending e-mail
to reliability@ieee.org to make sure we have sufficient time for everyone.
Drop in participants are welcome.
|
|
Speaker
|
Jurek Zarzycki
|
|
Vita
|
Jurek has over 25 years of
experience as a reliability engineer and quality engineer with various high
tech companies, including Tektronix, Varian, Diasonics, Radionics and the
last 17 years with Apple Computer. He has extensive experience in high
technology products and overseas quality/reliability assurance. He was
trained as a design engineer in the Nuclear
Technical School
(Poland)
and is a certified Reliability Engineer (CRE) and Quality Engineer (CQE) by
the American Society for Quality and is an instructor in the areas of
reliability and quality engineering.
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|
|
Top
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|
Date
|
Sept. 29, 2004
|
|
Topic
|
Are You Analyzing Reliability Data Correctly? Repairable Vs.
Non-Repairable Systems: There Is a Difference
|
|
Abstract
|
We are all familiar with repairable systems: computers, servers,
automobiles, TVs, circuit boards, production equipment, software programs,
and so on. If we wanted to model the reliability behavior of such systems,
we’d be surprised to discover that the reliability literature focuses
mainly on models for the analysis of non-repairable systems. What are the
major distinctions between repairable and non-repairable systems? When is
MTBF justified for modeling? How could we get into trouble and produce
misleading results by applying techniques for the analysis of
non-repairable systems to data for repairable systems? In this talk we’ll
illustrate some pitfalls involving MTBFs and the misapplication of
techniques such as probability plotting to repairable system analysis.
We’ll show some simple graphical and analytical techniques that can be very
effective for the analysis and modeling of time dependent repairable system
data.
|
|
Speaker
|
David Trindade
|
|
Vita
|
Dr. David Trindade is a
Distinguished Engineer in the Customer Advocates for Reliability (CSCARE)
Office of Sun Microsystems, Inc. His previous positions include: Senior
Director of Software Quality at Phoenix Technologies, Director of
Reliability, Director of Applied Statistics, and the first Senior Fellow at
AMD, Worldwide Director of Quality and Reliability at General Instrument,
and Advisory Engineer at IBM. His fields of expertise include: statistical
analysis and modeling of software, component, and system reliability, and
applied statistics, especially design of experiments (DOE) and statistical
process control (SPC). He is co-author (with Dr. Paul Tobias) of the book
Applied Reliability, 2nd ed., published in 1995. He has been an adjunct
faculty member in the Department of Applied Mathematics at Santa Clara University. He has a BS in Physics,
an MS in Statistics, an MS in Material Sciences and Semiconductor Physics,
and a Ph.D. in Mechanical Engineering and Statistics.
|
|
|
Top
|
|
Date
|
June 23, 2004
|
|
Topic
|
Design and Analysis of Accelerated Reliability Tests
|
|
Abstract
|
This presentation describes piecewise linear failure rate functions
and gives their reliability, infant mortality, and MTBF. The piecewise linear
model resembles the left hand end of the bathtub curve, which is all that
is observed of reliable product demonstration tests, even accelerated. The
piecewise linear failure rate represents infant mortality and provides
enough information to estimate MTBF as well as age-specific reliability
during useful lifetime even with limited test time and few failures. The
presentation proposes acceleration alternatives, including one that
accelerates tests greatly, continuously increasing acceleration. The presentation
gives experimental designs and statistical analysis of test data, assuming
the piecewise linear failure rate function and power law acceleration.
Send your test data to pstlarry@comcast.net, and he'll analyze it and
present the resulting model parameters, reliability, and MTBF estimates, if
he can, free of charge.
|
|
Speaker
|
Larry George
|
|
Vita
|
Larry George is a Certified
Reliability Engineer and Fellow of the American Society for Quality. His
education includes B.S. in Engineering, M.B.A., and M.S. and Ph.D. in
industrial engineering and operations research with a minor in probability
and statistics from the University
of California at Berkeley. He taught for 11 years; worked
for 11 years at Lawrence Livermore National Laboratory; and has worked in
the real world for more than 20 years. His reliability experience comes
from the communications, computers, electronics, medical, power, security,
space, semiconductor, sensors, and transportation sectors. He would like to
thank those who inspired this presentation by their MTBF demonstration
plans with too few samples, too short test times, zero failures, and LCLs
on MTBF. Larry likes the challenge of learning everything useful from
available data, without unwarranted assumptions.
|
|
|
Top
|
|
Date
|
May 26, 2004
|
|
Topic
|
Cisco's High Level Failure Analysis Process
|
|
Abstract
|
This presentation will review Cisco's High Level Failure Analysis Process,
which describes the logistics, resources, and techniques used to provide
failure information back to customers and corrective action opportunities.
The failure analysis process detailing the customer return process, failure
analysis process, and the data storage and reporting process used by Cisco
will be discussed.
|
|
Speaker
|
Dennis Pachuki, Cisco
|
|
Vita
|
Dennis Pachucki has many
years of experience in various fields of the electronics industry. These
include Satellite Communications, R&D on Super Computers, Mil Spec
Computer Manufacturing, New Product Introduction for Semi-Conductor
Equipment, Reliability and Quality for Sun Microsystems Servers, and
presently Failure Analysis for Cisco Systems Routers and Switches. He has
over 10 years of experience in HALT and HASS, has conducted experiments,
managed a stress-screening lab, and written papers and given presentations
on these accelerated testing techniques. He has applied for 2 patents and
has a BS in Industrial Engineering and Electronics Technology. He is an
active committee member for the IEEE Accelerated Stress Test Organization,
which organizes annual workshops and promotes stress testing techniques and
data sharing.
|
|
|
Top
|
|
Date
|
April 28, 2004
|
|
Topic
|
A Reliability Engineer's Use of Warranty Cost Information
|
|
Abstract
|
This presentation discusses HP's approach to using warranty costs as
a mechanism to systematically evaluate reliabilitie's influence on total
product cost and outlines the challenges to establishing and maintaining a
global company wide perspective and appropriate core competences in an
increasingly outsourced and commoditized electronics industry.
|
|
Speaker
|
Fred Schenkelberg, HP
|
|
Vita
|
Mr. Schenkelberg joined HP
in February 1996 in Vancouver,
WA. He joined ESTC, Palo Alto, CA., in
January 1998 and currently is a member of the Product Reliability Team. He
is responsible for the community building, consulting and training aspects
of the Product Reliability Program. He is also responsible for research and
development on selected product reliability management topics. Prior to
joining ESTC, he worked as a design for manufacturing engineer on DeskJet
printers. Before HP he worked with Raychem Corporation in various positions,
including research and development of accelerated life testing of polymer
based heating cables. He has a Bachelors of Science in Physics from the
United States Military Academy ('83) and a Masters of Science in Statistics
from Stanford University ('97). He is the current chair of IEEE Reliability
SCV Chapter.
|
|
|
Top
|
|
Date
|
March 31, 2004
|
|
Topic
|
Moving from ORT to HASA
|
|
Abstract
|
OUTLINE
·
·
·
·
·
·
|
|
Speaker
|
Mike Silverman
|
|
Vita
|
Mike is an experienced leader in reliability improvement through
analysis and testing. He has also
led numerous quality system development programs. He has 20 years of reliability and
quality experience, the majority in start-up companies. Mike is also an expert in accelerated
reliability techniques, including HALT and HASS. He set up and ran an accelerated
reliability test lab for 5 years, testing over 300 products for 100
companies in 40 different industries.
Mike is founder and managing partner at Ops A La Carte, a
Professional Business Operations Company that offers a broad array of
expert services in support of new product development and production initiatives.
Through Ops A La Carte, Mike has had extensive experience as a consultant
to high-tech companies, and has consulted for over 100 companies including
Cisco, Ciena, Siemens, Intuitive Surgical, Abbott Labs, and Applied
Materials. He has consulted in a
variety of different industries including telecommunications, networking,
medical, semiconductor, semiconductor equipment, consumer electronics, and
defense electronics. Mike has
authored and published 7 papers on reliability techniques and has presented
these around the world including China,
Germany, and Canada. He has also developed and currently
teaches 8 courses on reliability techniques. Mike has a BS degree in Electrical and
Computer Engineering from the University
of Colorado at Boulder, and is both a Certified
Reliability Engineer and a course instructor through the American Society
for Quality (ASQ), IEEE, Effective Training Associates, and Hobbs
Engineering. Mike is a member of
ASQ, IEEE, SME, ASME, PATCA, and IEEE Consulting Society.
|
|
|
Top
|
|
Date
|
February 25, 2004
|
|
Topic
|
The Best of RAMS
|
|
Abstract
|
The 2004 Annual Reliability and Maintainability Symposium (RAMS) will
be held January 26-29, in Los
Angeles. The theme of this year's RAMS is the challenge
of emerging technologies. Information on RAMS is available on the web at
http://www.rams.org/. The February Santa Clara Valley IEEE Reliability
Society meeting will feature a panel discussion of selected papers from
RAMS. The panel is being organized by Fred Schenkelberg. We are looking for
additional panel members, especially paper authors or RAMS attendees. If
you are interested in helping select papers, being on the panel, leading a
discussion, or contributing in another way, please e-mail us at
reliability@ieee.org.
|
|
Speaker
|
Panel
|
|
Vita
|
|
|
|
Top
|
|
Date
|
January 28, 2004
|
|
Topic
|
The Best of ISTFA
|
|
Abstract
|
The International Symposium for Testing and Failure Analysis (ISTFA) provides
a forum for the latest developments in wafer, chip, package, and board
level test and failure analysis. The 28th ISTFA was held November 2-6,
2002, in Santa Clara.
Information on ISTFA is available on the web at
http://www.asm-intl.org/istfa/home.htm. The January Santa Clara Valley IEEE
Reliability Society meeting will feature a panel discussion of selected
papers from ISTFA. The panel is being organized by Art Rawers. We are
looking for additional panel members, especially ISTFA attendees. If you are
interested in helping select papers, being on the panel, leading a
discussion, or contributing in another way, please e-mail us at
reliability@ieee.org.
|
|
Speaker
|
Panel
|
|
Vita
|
|
|
|
Top
|
|
Date
|
October 29, 2003
|
|
Topic
|
Power Supply Reliability – an Oxymoron?
|
|
Abstract
|
There are many pitfalls in obtaining a power supply with good
reliability. Dave Christiansen and Brooks Leman will discuss the important
elements in power supply reliability and some ways to avoid the pitfalls.
Topics covered include:
- Is there such a
thing as a million hour MTBF power supply?
- How do you pick a
good supplier and what do you do once you have one?
- MTBF calculations
and specification
- Stress analysis
- Evaluating transient
conditions, e.g., power on-off cycles
- Testing, including power supply dynamics and
redundancy (if it exists)
|
|
Speaker
|
Dave Christiansen and Brooks Leman
|
|
Vita
|
David Christiansen is a member of the Reliability Engineering
Department for Hewlett-Packard's NonStop Enterprise Division. He comes with
40 years experience in the computer industry, and has been with the HP
reliability department since 1989. He has been instrumental in developing
prediction methods, data retrieval and reporting techniques, and corrective
action processes. He received his BSEE and MSEE from the University of Wisconsin,
and MSQA from San Jose
State University.
He is a Life Member of IEEE.
Brooks Leman is a power supply engineer at Fyre Storm. He has worked
in a variety of power management and engineering positions at Rolm,
Power Integrations, and Hewlett-Packard's NonStop Enterprise Division. He
has over 20 years experience in power electronics in the military, server,
and consumer electronics industries and has taught a graduate power
electronics course. He has a BSEE and MSEE from Santa Clara. He is the Vice Chair of the
SCV Chapter, IEEE Power Electronics Society.
|
|
|
Top
|
|
Date
|
September 24, 2003
|
|
Topic
|
To CRE or not CRE?
|
|
Abstract
|
The Certified Reliability Engineer (CRE) certification, like all
other certifications offered through American Society for Quality (ASQ), is
not mandatory like its Professional Engineer (PE) counterpart, and is
generally not looked as highly upon as post-graduate work. Yet many
engineers are finding that having "CRE" next to their name is the
difference between getting the job and not. The fact is that an engineer
who obtains the skills and knowledge required to pass the CRE exam truly is
more valuable to a company. But is a CRE certificate difficult to obtain?
Not any more!
This presentation will describe the value of the CRE certification and
how to go about getting certified, including the best material to study,
problems to work, and preparation methods to use. The subjects covered are:
* Preparation for Exam * Material * Sample problems * Exam itself *
Re-certification every 3 years
|
|
Speaker
|
Mike Silverman
|
|
Vita
|
Mike Silverman is an experienced leader in reliability improvement
through analysis and testing. He has also led numerous quality system
development programs and compliance programs, including Safety and EMC. He has
18 years of reliability, quality, and compliance experience, the majority
in start-up companies. Mike is also an expert in accelerated reliability
techniques, including HALT and HASS. He set up and ran an accelerated
reliability test lab for 5 years, testing over 300 products for 100
companies in 40 different industries. Mike is co-founder and managing
partner at Ops A La Carte, a Professional Business Operations Company that
offers a broad array of expert services in support of new product
development and production initiatives. Through Ops A La Carte, Mike has
had extensive experience as a consultant to high-tech companies, and has
consulted for over 50 companies including Cisco, Ciena, Intuitive Surgical,
AeroGen, and Brooks-PRI Automation. He has consu! lted in a variety of
different industries including telecommunications, networking, medical,
semiconductor, semiconductor equipment, consumer electronics, and defense
electronics. Mike has authored and published 7 papers on reliability
techniques and has presented these around the world including China, Germany,
and Canada.
He has also developed and currently teaches 5 courses on reliability
techniques. Mike has a BS degree from the University
of Colorado at Boulder, and is both a Certified
Reliability Engineer and a course instructor through the American Society
for Quality (ASQ), IEEE, Effective Training Associates, and Hobbs
Engineering.
|
|
|
Top
|
|
Date
|
August 27, 2003
|
|
Topic
|
How to make a CFO care about Reliability
|
|
Abstract
|
CFOs don’t care about MTBFs or failure rates or even directly about
quality and customer satisfaction. Their job is to worry about revenue,
profit, ROI, and so forth. If you want to convince a CFO or any other
senior executive to spend money on reliability improvement activities, you
need to prove that the activities will save money. That is what life-cycle
cost models are all about. Many companies focus on development and
production costs and forget about support costs. A life-cycle cost model
takes into account all product costs, including service/support costs.
 
Alan Wood will discuss how to create a life-cycle cost model and
demonstrate how reliability improvement activities can save money. The
service portion of the model includes the cost of service personnel,
inventory, repair, shipping and handling, and other miscellaneous charges,
all discounted back to present value. Examples will be presented to show
how to use the model and how to convert reliability into metrics such as
payback period that the CFO can understand.
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Speaker
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Alan Wood
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Vita
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Alan Wood is the director of the Reliability Engineering Department
for Hewlett-Packard’s NonStop Enterprise Division. His primary research
interests are software reliability and computer systems availability. He
has published over 30 papers on reliability, including a paper on software
reliabi | |