INTENSIVE COURSE ON ELECTRICAL CONTACTS


An intensive 3 to 4 days course in the Principles of Electrical Contacts Theory and Application

Sponsored by the IEEE Holm Conference on Electrical Contacts and IEEE Components, Packaging and Manufacturing Technology Society

Purpose
The lecturing team will present, from a practical point of view, the basic principles of the physics, metallurgical and chemical phenomena involved in the operation of electrical connectors and electrical switches. They will emphasize design and application to practice, rather than formula derivation. The Course is intended for development engineers who desire a solid foundation in electrical contact principles and practice.

Course Overview
The Course will cover:
1. low-voltage electrical contacts such as those found in the computer, communications, appliance and automobile industries.
2. power applications as in motor controllers, circuit breakers, and other low and medium voltage industrial equipment.
3. power utility connectors in transmission and distribution circuits.

Benefits Gained
When you return to the job you should be able to:
1. Analyze the design of an electrical contact and understand the purpose of each major feature;
2. Estimate the extent to which each feature is likely to achieve its purpose under given operational and environmental conditions;
3. Select an appropriate contact for a particular use;
4. Solve common contact deign problems using course-presented relations;
5. Design suitable tests for the environmental, operational, and accelerated testing of contacts, and interrpret the results;
6. Understand the common failure mechanisms which occur in contacts;
7. Analyze failed contact, determine the cause and suggest design improvement.

Who Should Attend
Research, Development and Design Engineers working in the electronics, computer, automotive, power and military industries. A bachelors degree or equivalent in a physical science or engineering is desirabe.

Support Materials
- Electrical Contacts - Principles and Applications, edited by Paul Slade
- Course notebook with overheads and reference papers

Content
The basic requirements of a good electrical contact. Properties of metallic surfaces, and surface infractions influencing electrical contact behavior. Principles of electrical conduction through metallic constrictions, temperature of joule-hearted contact spots, lubrication fundamentals, effect of conductive, insulating and intermetallic layers, and characterization of surface roughness.

Mechanical and electrical conductivity properties ofcopper and aluminum base materials. Deign guidelines for the optimal performance of computer, amomotive, power and utility connectors. Effects of plastic flow and stress relaxation on connector performance.

The fundamentals of contact action during the making and breaking of an electrical circuit, covering a range from low-level through industrial control switching devices and circuit breaker. The electric arc, high cuffent contact, closed contacts, opening contacts, interruption in DC and AC circuits. Contact wear, welding, design for switching contacts. Contact material manufacture and design.

Chemical reactions at surfaces: their influence on contact performance. The use of metallic coatings in contacts. Fundamentals of fretting and of friction, wear and lubrication as applied to sliding metallic contact behavior. Sliding contacts.

Properties of contact materials: fabricated and electroplated precious metals, silver-based alloys, base-metal alloys. Environmental testing of contacts and contact materials.

Experts in Electrical Contacts

Dr. P.G. Slade
Course Director
Lecturer on arcing contacts
Cutler Hammer, Horseheads Operations
Horseheads, NY, USA
607-796-3230
Dr. Paul G. Slade received the B.S. and Ph.D degrees from the University of Wales, Swansea, U.K., the Diploma of Mathematical Physics from the University of Wales, Swansea, U.K., and the M.B.A. degree from the University of Pittsburgh, Pittsburgh, PA. He has broad research experience covering a wide range of problems associated with switching electric current, the welding of electric contacts in air and vacuum, the properties of arcs, and the effect of arcing on electrical contacts, and current limiters. He presently has the position of Manager Vacuum Interrupter Technology, Culter Hammer, Holeheads Operations, Horseheads, NY. Dr. Slade is a Fellow of IEEE.

Mr. W.H. Abbott
Lecturer on contact materials and Contact Corrosion
Program Manager, Engineering Mechanics
Battelle Columbus, Columbus, Ohio, USA
William H. Abbott received his B.S. in Chemical Engineering from the Universiyt of Massachusetts in 1962. He continued his graduate studies in Metallurgy and Physics at Ohio State University and joined Battelle Columbus in 1962, where he is currently a program manager in the areas of electronics reliability, electronics corrosion, and environmental reactions on materials and component. Mr. AbboH is a member of IEEE and NACE and past charman of ASTM B-4. He is the author of more than 20 papers in the field of electrical contacts and connectors.

Dr. R.S. Timsit
Lecturer on Contact Fundamentals
Consultant
Timron Scientific Consulting, Inc.
Markham, Ontario, Canada L3R 1El
Dr. Timsit holds a Ph.D. in Physics from the University of Toronto. He spent 20 years at Alcan International Ltd where he led major R&D thrusts relating to the surface properties of aluminum relevant to electrical connectibility, metal-casting, metal-working,, lubricafion, wear, surface modificafion, brazing and others. He developed novel analytical techniques for electrical contacts, high-resolution microscopy, nanoindentation measurements, and is the inventor of a novel brazing technology for aluminum. He is recipient of two IEEE Best Paper Awards and of the Peaslee Brazing Award from the American Welding Society. He holds several patents and has authored about 100 publications. He is active in IEEE and several other engineering/scientific organizations, including the International Conference for Electrical Contacts. From 1994 to 1999, Dr. Timsit was Director of Technology at AMP of Canada where he headed the global R&D activities of AMP Incorporated, Harrisburg, PA, in relation to power connector. He is currently President and Principal Consultant at Timron Scientific Consulting Inc. located in Toronto, Canada.

Registration
Registration information will be updated every year when its available. Check with the IEEE office for latest info.

Hotel Reservations
A block of rooms in the course hotel will be reserved for class attendees at special IEEE rates. Check with the IEEE office for latest info.

Mail Registration to:
IEEE Intensive Course Registrar, Attn: Diana Krynski
I445 Hoes Lane,
Piscataway, NJ 08855-1331
(732) 981-3414 - Telephone
(732) 465-6447 - FAX

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Updated: September 2002