Switching Tests for General Purpose switches

[1 kV < U < 52 kV]

 

TEST ORDER:

Test Duty 1: 10 close/open

mainly active load breaking

 

Test Duty 2: 10 close/open

closed loop breaking current

 

 

Test Duty 3: 20 close/open

5% of rated mainly active load

 

 

Test Duty 4: 20 close/open

cable charging breaking current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Duty 5: 2 closings

at rated short-circuit current

 

- no reconditioning of the switch

 

- recovery voltage must be maintained for at least 0.1 sec after arc extinction

 

- all tests to be performed on the same switch

 

IF IN DOUBT OF PERFORMANCE:

- Perform temp rise test, with temperatures not to exceed specified values

 

Making and Breaking Tests for General Purpose switches

[52 kV £ U]

IN ANY CONVENIENT TEST ORDER:

  • Test Duty 1: 10 close/open
    100% mainly active load

 

  • Test Duty 2: closed-loop
    10 close/open -
    transmission circuit
    10 close/open -
    parallel transformer ckt

 

  • Test Duty 3: 20 close/open
    5% mainly active load

 

  • Test Duties 4a and 4b:
    cable & line-charging
    at 100% rated current AND
    at 20-40% rated current

 

  • number of operations:

10 for 3-phase test

30 random for single-phase test

12 controlled for single-phase test

 

Test Duty 4c: busbar charging

[only upon agreement between user & manufacturer]

 

Test Duty 5a: No-load transformer

[test not normally required. Number of operations by agreement between user & mfr.]

 

Test Duty 6: 2 closings at

Short-Circuit making

 

- no reconditioning of the switch

 

 

 

 

 

 

 

 

AFTER BREAKING TESTS:

- switch must be capable of continuous current with temp. rise not exceeding specified values

Switching Tests - General

[1 kV < U]

 

 

TEST ORDER:

  • 10 close/open
    Load-switching,
    100% rated load

 

  • 10 close/open
    Loop-switching

 

  • 20 close/open
    Load-switching, 5% rated load

 

THEN, in any order:

  • 20 close/open
    Cable-charging switching

 

  • 20 close/open
    Line-charging switching

 

 

 

 

 

 

 

20 close/open

- Unloaded transformer switching

 

 

- Fault-making

(no. of operations not specified)

 

 

- no maintenance which would affect performance of switch is allowed

 

Notes:

- all tests to be performed on the same switch

 

- three-phase tests preferred

 

- capacitor bank switching not part of the above test sequence

 

Limited Purpose Test Sequence

[1 kV < U < 52 kV]

- according to manufacturer's specifications

 

 

Increased Operating Frequency Test Sequence

- same as above, except using 100 operations for Test Duty 1

 

 

Special-Purpose Switches

[52 kV £ U]

Test Duties 4d and 4e:

capacitor banks

100% rated current AND at

20-40% rated current

- number of operations:

10 for 3-phase test

30 random for single-phase test

12 controlled for single-phase test

 

Test Duty 5b: shunt reactor

maximum rated current AND at

20-40% rated current (or minimum, if specified)

- number of operations:

10 for 3-phase test

30 random for single-phase test

12 controlled for single-phase test

 

Test Duty 7a: earth fault current

10 close/open

 

Test Duty 7b: Cable and line charging under earth fault conditions

10 close/open

 

 

 

 

 

 

 

 

 

(Switches are tested according to their specified ratings.)

Mainly Active Load Switching

[1 kV < U < 52 kV]

Reference to IEC 56-2 for TRV's

 

Test Duties 1 & 3:

SUPPLY CIRCUIT

- power factor not exceeding 0.2

- impedance between 12% and 18% of total impedance of test ckt

 

LOAD CIRCUIT

- power factor between 0.65 and 0.75

- parallel-connected reactors and resistors

 

Mainly Active Load Switching

[52 kV £ U]

 

 

 

SUPPLY CIRCUIT

- power factor not exceeding 0.2

- series-connected reactors & resistors

 

LOAD CIRCUIT

- power factor between 0.65 and 0.75

- parallel-connected reactors and resistors

 

Load-Switching current

[1 kV < U]

 

- Table 7 lists specific TRV parameters according to rated max. voltage

 

 

 

 

LOAD CIRCUIT

- power factor between 1.0 and 0.7 lagging

- parallel connected load

Closed-Loop Breaking Test

[1 kV < U < 52 kV]

 

(Test Duty 2)

- power factor not to exceed 0.3

 

- TRV parameters given in Table IV

 

 

Closed-Loop Breaking Test

[52 kV £ U]

 

Transmission Line

- power factor not to exceed 0.3

 

- open ckt test voltage for three-phase test is 20% for switches rated less than 300 kV, and 15% for switches rated 300 kV and above

 

- TRV's have triangular wave form

 

Parallel Transformer

- power factor not exceeding 0.2

 

- TRV's given in Table IVB

Loop-Switching Current

[1 kV < U]

 

 

- three-phase: lagging power factor less than 20%

- single phase: lagging power factor less than 30%

 

Line or Cable

- TRV parameters given in Table 8, which is based on a 20% recovery voltage

 

Parallel Transformer

- TRV parameters given in Table 9

Cable-Charging Breaking Test

[1 kV < U < 52 kV]

 

(Test Duty 4)

- supply side ckt same as mainly active load breaking tests

 

- capacitive circuit Reference IEC 56-4

Cable-Charging Switching Test [52 kV £ U]

 

(Test Duty 4a)

- capacitance of supply circuit as low as possible

 

- earthing of supply ckt corresponds to conditions in which switch will be used

 

- for 100 ms after arc extinction, voltage decay not to exceed 10%

 

 

Cable-Charging Switching Test [1 kV < U]

- test at rated maximum switch voltage

 

- leading power factor of less than 20%

 

Line-Charging Switching Test

[52 kV £ U]

(Test Duty 4b)

- capacitance of supply circuit as low as possible

 

- earthing of supply ckt corresponds to conditions in which switch will be used

 

- for 100 ms after arc extinction, voltage decay not to exceed 10%

 

Line-Charging Switching Test

[1 kV < U]

 

- test at rated maximum switch voltage

 

- leading power factor of less than 5%

 

 

Busbar Charging Switching Test [52 kV £ U]

 

(Test Duty 4c)

 

tests circuits selected by agreement between user and manufacturer

 

 

 

 

(No references or tests specified)

No-Load Transformer Test

[1 kV < U < 52 kV]

 

- for transformer up to 1250 kVA, no tests specified

 

- for higher transformer ratings, test is under consideration

No-load Transformer Test

[52 kV £ U]

 

(Test Duty 5a)

 

[no specific test methods given]

Unloaded-Transformer Switching Test [1 kV < U]

- for transformer rated 38 kV or less, no tests specified

 

- for larger transformers, load circuit has lagging power factor between 5% and 10%

 

Shunt-Reactor Test

[52 kV £ U]

 

(Test Duty 5b)

- TRV's specified in Table V

 

SUPPLY CIRCUIT

- reactance less than 10% of load reactance

- shunt capacitance between 10 and 20 times the load capacitance

 

 

 

 

(No references or tests specified)

 

Motor

Reference to IEC 470

(No reference or tests specified)

 

Earth Fault Switching Test

[52 kV £ U]

 

(Test Duty 7a)

- 10 close/open operations

 

- rated earth fault breaking current

 

 

 

 

 

(No references or tests specified)

Single Capacitor Bank Breaking Test

[1 kV < U < 52 kV]

Reference to IEC 56-4

- 2 closings with rated short-circuit making current must be performed after breaking tests without reconditioning the switch

Capacitor Banks

[52 kV £ U]

 

(Test Duties 4d and 4e)

 

 

- test at 100% and 20-40% of rated capacitor bank breaking current

 

- back-to-back cap. banks:

making current equals rated cap. bank inrush making current

 

- three-phase test:

neutral of cap. bank to be earthed depending on rating or use of switch

10 close/opens

 

- single-phase test:

30 close/opens for random contact separation

OR

12 close/opens for controlled contact separation

Shunt Capacitor Bank Switching Test

[1 kV < U]

- same switch used for all following tests:

 

- capacitive switching current:

100%, 50%, 10%

 

 

 

 

 

- total number of operations: 36

 

- all closings within 15 electrical degrees of a voltage crest

 

- openings done every 30 electrical degrees ± 15 degrees

 

- can be tested either single-phase [Figure 10] or three-phase [Figure 11]

 

 

 

 

 

(No references or tests specified)

 

 

 

 

 

(No references or tests specified)

Peak Capacitance Inrush Current Test

[1 kV < U]

 

- this is an alternate test to prove making & interrupting ratings

 

- total number of operations: 36

 

- preferred test circuit described in Figure 12

 

Short-Circuit Making Test

[1 kV < U < 52 kV]

 

- 2 closing operations required

 

- duration: at least 10 cycles

 

- at least 100% of rated short-circuit making current in one of the tests, 90% in the other

 

 

 

 

 

- if making capacity is not influenced by test duties 1 to 4, then can perform closings on another switch of the same type.

 

 

Short-Circuit Making Test

[52 kV £ U]

(Test Duty 6)

- 2 closing operations

 

- duration: at least 10 cycles

 

- at least 100% of rated short-circuit making current in one of the tests, 90% in the other

 

 

 

 

 

- switch must have been subjected to at least 10 close/open operations at 100% mainly active load.

IF switch performance is not affected by breaking tests, then can use new switch.

 

- AFTER TEST, switch shall be:

- - capable of carrying continuous

current. Temperatures must

stabilize at 10 K max.

above values specified for

continuous current tests.

 

- - capable of interrupting rated

currents

 

- - mechanically operable

 

- - capable of dielectric

requirements

 

Fault-Making Current Test

[1 kV < U]

 

- no specified no. of operations

 

- duration: no less than 10 cycles

 

- peak current: no less than 2.6 times rated rms symmetrical fault-making current

 

- three-phase test required where pole-to-pole electromagnetic forces are significant

 

- conditioning of the switch prior to testing: 10 open/close operations at highest rated current

 

 

 

 

- AFTER TEST, switch shall be:

- - capable of carrying continuous

current without thermal

runaway

 

 

 

- -if not at end of life, switch must be capable of rated switching duties